Summary
Overview
Work History
Education
Skills
Timeline
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Justin McMahan

Woodruff,SC

Summary

Determined leader eager to leverage knowledge in engineering principles and concepts. Skilled in implementing manufacturing processes, developing production systems and analyzing product designs. Smart and dedicated to cost-saving initiatives and process improvements.

Overview

8
8
years of professional experience

Work History

Manufacturing Engineer

BMW Manufacturing Co., LLC
06.2023 - Current
  • Use of lean manufacturing principles to develop, evaluate and improve assembly processes.
  • Develop and maintain work instructions for Assembly processes, including part coupling / torque data / fixturing.
  • Oversee development of fixtures/SBMs to improve Ergo concerns and reduce process time (TM).
  • Responsible for integrating new vehicles and process equipment into current Assembly Hall. Project owner to commission Lift Assists into production system without impacting volume.

Quality Engineer

BMW Manufacturing Co., LLC
04.2019 - 06.2023
  • Steered root cause analysis process (QC0) to determine core reason for failures and errors. Covered full Assembly Zone consisting of ~90 stations containing critical processes (IP, HL, Seats, Hang Ons, CC, Glazing, Batteries, Brake Lines, High Voltage components). Assembly Zone achieved all KPIs every year in role.
  • Reduced QC1 Problem Landscape (PQM) from 30+ points to consistently under 5 points and maintained through LCI launch.
  • Extensive involvement in early launch phases of vehicles, including RiFi workshop (CoPS), PFMEA completion, VBBG, various Pulks of BBG.
  • Led cross-functional teams to eliminate Concept Topics on vehicles to reduce audit (QZS) scores.

Section Leader of Assembly

BMW Manufacturing Co., LLC
02.2015 - 03.2019
  • Monitored production KPIs to meet company and customer demands. Achieved all end of year targets (QZS, RMU, Uptime, DPU).
  • Conducted performance reviews to identify employee strengths and encourage professional development opportunities. Helped develop numerous Process Support and Quality Support associates to achieve their goal of Section Leader promotion.
  • Supervised, encouraged and evaluated cross-functional teams by coaching and empowering team members to meet production goals through new vehicle launch (G01 / G05 Split).
  • Oversaw projects, equipment and manpower needs to properly allocate resources and training. Ran pilots for Work Org. and 6S before rolling out through rest of production hall. Integrated problem solving techniques into Work Org. such as KATA, Grow, PSS.

Education

Bachelor of Science - Civil Engineering

Clemson University
Clemson, SC

Skills

  • Manufacturing Methods Improvement
  • Root Cause Failure Investigation
  • Manufacturing Processes
  • Key Performance Indicators (KPIs)
  • Innovation and Creativity
  • Engineering Concepts
  • Staff Supervision
  • Quality Control

Timeline

Manufacturing Engineer

BMW Manufacturing Co., LLC
06.2023 - Current

Quality Engineer

BMW Manufacturing Co., LLC
04.2019 - 06.2023

Section Leader of Assembly

BMW Manufacturing Co., LLC
02.2015 - 03.2019

Bachelor of Science - Civil Engineering

Clemson University

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Justin McMahan