Kelly Manley
Ogden,UT
Summary
Dynamic, proactive Industrial Engineering technician with success in supporting production operations and supply chain management. Highly adept and detail-oriented in developing Work Control Documents, establishing end item sales prices,promoting operational efficiency, managing Bills of material and coordinating logistics. Proven history of managing complex production schedules aligned with sales forecasting and customer order deadlines. Expert in maintaining meticulous records to identify aspects needing improvement and develop solutions.
Overview
25
25
years of professional experience
Work History
Industrial Engineering Technician
Hill Airforce Base
06.2015 - Current
- Improved production efficiency by streamlining processes and implementing lean manufacturing techniques.
- Assisted in the development of standard operating procedures, ensuring consistent performance across all shifts.
- Optimized resource allocation by developing accurate labor forecasting models based on historical data analysis and anticipated demand trends.
- Ensured compliance with industry regulations by conducting thorough audits of manufacturing processes and documentation.
- Contributed to cost reduction initiatives by identifying inefficiencies and proposing innovative solutions for waste elimination.
- Evaluated production data to identify trends, anticipate issues, and formulate corrective actions.
- Provided technical support to production personnel, swiftly resolving any equipment or process-related challenges that arose during daily operations.
- Analyzed information regarding current production, future needs and costs.
- Identified problems and recommended new processes to improve performance and reduce costs.
- Collected and organized data for use in key decision-making.
- Conducted time study using work measurement tools to validate accuracy of labor standard time.
- Generated detailed reports covering analysis of key data and outlining potential solutions.
- Assisted engineers in developing, building, and testing prototypes and products.
- Reviewed blueprints and job specifications to plan completion and estimate project costs.
- Conducted weekly PFT meetings with production supervisors, schedulers and parts personell to identify constraints and improve shop effectivity.
- Submitted 202's for engineering support to adress tech data issues.
- Conducted shop training sessions to familliarize technicians with new processes.
- Performs complex and comprehensive studies in the repair, overhaul, manufacture, and modification of components for a commodities production branch in worldwide support of major weapon systems.
- Develops and maintains Bill of Materials (BOM) and Work Control Documents (WCDs).
- Works directly with quality to ensure that the inspectors accomplish projects and program goals.
- Responsible for production engineering services, including the development of workload planning packages, establishing labor standards, equipment, facility standards.
- Responsible for establishing End Item Sales Prices using historical data and the future customer requirements.
- Working with the Quality assurance team to in routine inspections assuring accuracy and compliance are met in specifications to the TO.
- Maintain Work Control Documents (WCD’s) through the Impresa system.
- Conducted work control document reviews with production supervsors to ensure accuracy.
Aircraft Pnuedraulic Systems Mechanic
Hill Airforce Base
04.2003 - 06.2015
- Proactive mechanic responsible for the installation, adjustment, realignment, troubleshooting, and final functional operational tests on a variety of major aircraft systems, their assemblies, and components (such as airframe, landing gear, power plant, gear boxes, pumps, and hydraulics).
- Receive asset and perform initial testing to determine the nature of trouble and extent of adjustment or repair needed.
- Conduct a thorough inspection of aircraft systems, components, or parts for defects, serviceability, and/or proper installation by visually checks and through use of drawings, system diagrams, manufacturer’s data, and technical orders (T.O.s).
- Determine when systems are operational and whether portions must be repaired or replaced, type of adjustment needed, and/or if alignment is needed.
- Capable of completing major overhauls to routine maintenance and servicing of aircraft. Disassemble, repair, and reassemble aircraft systems to functionality, and operational compliance. Use automated test equipment (ATE) to test components for internal/external leakage, sequential operation, and fluid flow rates for specified pressure and lengths of time.
- Perform pre-overhaul and final operation testing of components to assure all operating specifications were met under simulated operating conditions
- Analyze nature of failures and make necessary adjustments to render items serviceable.
- Complete applicable paperwork and record flow limits following prescribed technical data.
- Train and sign off work of lower graded aircraft mechanics ensuring aircraft maintenance practices are followed, technical aspects are correct, and safety procedures followed.
- Obtain assistance from engineers, item managers, equipment specialists, and specialists in other skills such as electronic, and electrical if required.
- Work closely with planners, schedulers, and material personnel to order needed parts, ensure accurate work control documents, and complete work according to schedule.
- Follow technical data and inputs engineer assist requests to propose any changes to technical publications when discrepancies are found
- Work directly with Quality to complete quality deficiency reports (QDR) conducting in depth assessments determining what went wrong with the end item
- Follow federal and state rules when storing, using, handling, labeling, and disposing of hazardous waste. Use safety equipment, personal protection equipment, and keeps housekeeping standards
- Efficiently used automated test equipment (ATE), instruments, and controls to troubleshoot C-5 hydraulic system components.
- Detected, diagnosed, and recorded unacceptable equipment or system performance or condition by using knowledge of various systems and proper operational requirements.
- Inspected and tested equipment to locate worn and damaged parts.
- Replaced damaged, missing, or defective parts with new and refurbished components.
- Performed diagnostic and troubleshooting procedures to find and identify root causes of mechanical issues.
- Disassembled defective parts to make proper repairs.
- Maintained a safe working environment at all times by adhering to company guidelines and OSHA regulations, reducing workplace accidents.
- Kept equipment in good working order by following operating instructions, troubleshooting breakdowns, and maintaining supplies.
- Reduced downtime by efficiently completing maintenance tasks and repairs on time.
- Maintained accurate records of completed work orders, ensuring transparency for customers and management alike.
- Ordered repair parts quickly to prevent delays in projects and repair work.
- Enhanced customer satisfaction with prompt diagnosis and resolution of complex mechanical issues.
- Streamlined repair processes by maintaining a well-organized and clean workspace, contributing to increased productivity.
- Diagnosed electrical problems using advanced diagnostic tools; repaired or replaced faulty wiring harnesses as needed for optimal functionality.
- Mentored junior mechanics in proper diagnostic techniques, tool usage, and workplace safety practices to foster their growth within the company.
- Consistently met or exceeded company performance metrics through diligent work ethic and attention to detail in all repair tasks.
- Repaired and replaced worn and damaged components.
- Read and followed technical documentation to complete accurate repairs.
- Investigated customer complaints to identify cause of malfunctions.
- Tore down, repaired and rebuilt faulty assemblies such as C5 Galaxy flight control manifolds.
- Corrected faults and maximized performance by rebuilding systems and individual components.
- Coordinated with parts department to determine availability of necessary components.
- Performed build up, reassembly, and reinstallation to ensure proper system operation.
- Work directly with Quality to complete quality deficiency reports (QDR) conducting in depth assessments determining what went wrong with the end item.
- Production Acceptance Certification (PAC) certified, and regularly verified and certified work processes and procedures performed by other certified or noncertified workers.
- Used technical orders (T.O.s) and established test procedures, specifications, and blueprints to ensure a quality product delivered on time and within budget.
- Accurately completed appropriate work control documentation and if required, worked with planners to correct deficiencies.
- Followed established procedures in the use of assigned equipment.
- Consistently maintained an organized work area and practiced good housekeeping. Ensured compliance with tool control guidance to preclude damage or loss and ensured all tools were secured at end of shift.
Lead Framer
Salty Saints Construction
09.1999 - 04.2003
- Worked as a lead framer with job duties that include framing custom homes, decks and landings.
- Oversee other framers by assigning tasks, instruction them on proper building techniques and inspecting completed work
- Successfully managed multiple projects simultaneously by prioritizing tasks according to urgency, resource availability, and alignment with organizational goals.
- Planned, designed, and scheduled phases for large projects.
- Met project deadlines without sacrificing build quality or workplace safety.
- Established effective communication among team members for enhanced collaboration and successful project completion.
- Developed comprehensive project plans with clear timelines, milestones, and budget requirements, ensuring timely delivery of high-quality results.
- Delivered exceptional customer satisfaction by proactively addressing client concerns and meeting or exceeding expectations throughout the engagement process.
- Monitored progress against established goals, adjusting schedules and resources as needed to keep projects on track.
- Achieved project deadlines by coordinating with contractors to manage performance.
- Identified plans and resources required to meet project goals and objectives.
- Monitored project performance to identify areas of improvement and make adjustments.
- Developed and initiated projects, managed costs, and monitored performance.
- Effectively managed scope creep by establishing clear boundaries on requested changes while keeping projects aligned with original objectives and budgets.
- Enhanced overall project success by conducting thorough post-project evaluations and incorporating lessons learned into future efforts.
- Monitored project progress, identified risks and took corrective action as needed.
- Tracked project and team member performance closely to quickly intervene in mistakes or delays.
- Maintained open communication by presenting regular updates on project status to customers.
- Experienced with pneumatic tools such as air compressors, air gauges, regulators, nail guns, staple guns, impact wrenches, skill saws, drills, hammer drills, grinders and various other hand tools.
- Use blueprints on a daily basis to ensure precise and accurate layouts and dimensions.
- Demonstrated strong problem-solving skills by efficiently troubleshooting on-site challenges related to framing design or construction obstacles.
- Managed inventory of materials, tools, and equipment, preventing shortages that could delay project progress or increase costs.
- Delivered high-quality results, consistently meeting or exceeding client expectations for aesthetic appeal and structural integrity.
- Mitigated risk exposure during construction projects by adhering to strict quality control procedures and reporting any discrepancies immediately.
- Performed remodels on existing homes.
- Performed improvements on aging homes.
- Provided customer quotes on future projects.
- Worked with City inspectors to ensure construction was completed in accordance to local code and state laws.
- Worked closely with vendors and sales representatives.
Education
High School Diploma -
Weber High School
Ogden, UT05.1995
Generals
Weber State University
Ogden, UTMechanic And Repair Technologies
Ogden-Weber Applied Technology College
Ogden, UT07.2003
Skills
- Standard Operating Procedures
- Production Planning
- Scheduling Techniques
- Operations research
- Total Productive Maintenance
- Verbal and written communication
- Manufacturing
- Equipment Operation
- Collaborative mindset
- Data Collection
- Strategic Planning
- Project Management
- Document Management
- Safety considerations
- Mathematical Calculations
- Process Improvement
- Project Coordination
- Cost Estimates
- Environmental Compliance
- Technical Planning
- Lean principles
- Production Schedules
- Problem-Solving
- Time Management
- Attention to Detail
- Problem-solving abilities
- Multitasking Abilities
- Organizational Skills
Accomplishments
- Received highest performance Appraisal of our planning group JUNE-2023
- Awarded $10,000 for submitting an idea to the Air Force Idea Program to have ‘A’ condition, C-5 flight control manifolds modified to current specifications saving them from condemnation.
- Awarded $10,000 for submitting an idea to the Air Force Idea Program to change the order of operations for overhauling C-5 flight control manifolds. Solving F.O.D. and test failure issues
- Individual Suggestion/Invention Award 23-JUNE-2010
- Individual Suggestion/Invention Award 22-JUNE-2010
- Individual Suggestion/Invention Award 16-SEPT-2009
- Individual Suggestion/Invention Award 23-APR-2008
References
Corwyn Mauchley (Cory)
523rd EMXS / MXDXAA
Hill AFB, UT
Lead Industrial Engineer Technician
801 586-6704
corwyn.mauchley@us.af.mil
Lance Johnson
Production Support Flight Chief
AFMC 523 EMXS/MXDXA
801-586-0959
lance.johnson.6@us.af.mil
Torrence Dust
Lead Equipment Specialist
AFMC 417 SCMS/GUMC
777-6508
torrence.dust@us.af.mil
Timeline
Industrial Engineering Technician
Hill Airforce Base
06.2015 - Current
Aircraft Pnuedraulic Systems Mechanic
Hill Airforce Base
04.2003 - 06.2015
Lead Framer
Salty Saints Construction
09.1999 - 04.2003
High School Diploma -
Weber High School
Generals
Weber State University
Mechanic And Repair Technologies
Ogden-Weber Applied Technology College
Similar Profiles
Brody PrestwichBrody Prestwich
Software Engineer at Hill Airforce BaseSoftware Engineer at Hill Airforce Base
Michael HollawayMichael Hollaway
Recreation Programmer at Altus Airforce BaseRecreation Programmer at Altus Airforce Base
April CrissApril Criss
Infant Teacher at Macdill Airforce Base Child Development CenterInfant Teacher at Macdill Airforce Base Child Development Center