Kevin Kingsbury
Summary
Forward-thinking Operations Specialist bringing 18 years of expertise in manufacturing, machining processes and QC inspection for Aerospace Sectors and Blisk businesses. Critical thinker cultivates rapport with individuals to optimize project goals and output, resolve complex problems and deliver innovative improvement strategies. One of the most experienced and senior PR's in the Blisk business, and one of the only PR's to actively support all Blisk engine lines.
Overview
24
24
years of professional experience
Work History
Inspector in Quality Assurance and Quality Control
GE Aviation
02.2016 - Current
- Assessed materials, parts and products for conformance with quality control requirements and production specifications.
- Trained newly hired employees by explaining company procedures, job duties and performance expectations.
- Adhered to safety protocols to minimize equipment damage and avoid injuries.
- Wrote detailed reports outlining performance, quality and defect rates.
- Inspected and repaired products to meet project expectations.
- Used specialized tools to take precise measurements of various aspects of samples.
- Documented nonconformities and recommended techniques for prompt resolution.
- Consulted with engineers to resolve quality, production and efficiency problems.
- Analyzed plans, specifications and blueprints to understand product requirements.
- Examined products and materials for defects or deviations to remove or discard non-conforming items.
- Reviewed drawings and blueprints to complete inspection at appropriate levels.
- Developed and implemented strategies for defect prevention and process efficiency.
- Recommended improvement measures to production process to meet quality control standards.
- Analyzed issues and recommended corrective actions to improve final results.
- Participated in technical trainings and workshops to improve skills set and boost overall knowledge.
- Developed quality control procedures for inclusion in technical staff manuals.
- Trained employees in proper equipment use and product testing procedures.
Lean Facilitator
GE Aviation
01.2015 - Current
- Served as liaison between certain departments to implement new improvement plans and changes.
- Streamlined operations and slashed costs to save $700,000+ while eliminating necessity of external vendors.
- Compiled and verified data to resolve issues and streamline efficiency.
- Monitored Preliminary Review processes to understand Preliminary Review procedures.
- Recommended process and systems improvements such as changes to grind and multiple machining operations.
- Wrote reports outlining results to facilitate management decision making.
- Completed ongoing quality checks on BlackHawk helicopter products, closely following strict quality assurance guidelines.
- Defined appropriate metrics and measurements to drive results.
- Enforced company policies, answered coworkers' questions and trained new personnel.
- Identified needs of customers promptly and efficiently.
- Facilitated gemba walks to observe processes firsthand, gathering insights that informed targeted improvements across operations.
- Conducted value stream mapping exercises for better understanding of current processes and identification of improvement opportunities.
- Successfully led multiple rapid improvement events, resulting in significant cost savings without compromising product quality or customer satisfaction.
- Assisted in the establishment of visual management systems throughout the organization, driving transparency and accountability.
- Utilized data-driven decision-making to prioritize areas for improvement, enabling more effective resource allocation.
- Reduced waste by analyzing root causes of defects and implementing corrective actions accordingly.
- Implemented 5S practices to maintain an organized workspace, promoting safety and efficiency within the facility.
- Enhanced productivity by identifying bottlenecks and optimizing workflow processes.
- Collected, arranged, and input information into database system.
- Maintained overall safe work environment with employee training programs and enforcement of safety procedures.
Manufacturing Operator
GE Aviation
11.2011 - Current
- Set up machines for various jobs to maintain compliance with manufacturing thresholds and waste reduction initiatives.
- Documented daily production data and submitted accurate time logs to keep management up-to-date.
- Established and adjusted feed rates and cutting parameters to keep operations in line with production demands.
- Prepared machine for production processes by equipping with required tools and parts.
- Conducted preventable maintenance on process line and quickly resolved production problems to minimize downtime.
- Read and understood blueprints, product specifications and tooling instructions to plan correct operational sequences and prevent materials waste.
- Operated multiple fabricating machines, cutoff saws, shears and forming or spinning machines.
- Monitored and observed production line to watch for pile-ups and jams.
- Manipulated controls to set, activate and adjust mechanisms on machinery.
- Assigned tasks to employees and monitored productivity, performance and task completion.
- Increased line efficiency and reduced accidents through 5S program implementation.
- Met or exceeded target for on-time customer shipments.
- Identified and helped resolve nonconforming product issues to support accurate order fulfillment.
- Discovered and fixed root causes of issues negatively impacting production performance.
Machinist
Cryo Industries
10.2007 - 11.2011
- Inspected completed parts to verify compliance with specifications and quality standards.
- Utilized micrometers and calipers to measure and verify precise tolerances.
- Operated drill presses, lathes and milling machines to produce required parts.
- Manually set up machinery, lathes and Bridgeports
- Adapted to frequently changing priorities in a dynamic manufacturing environment, ensuring timely completion of all assignments.
- Read and interpreted blueprints, technical drawings and schematics to determine parts dimensions.
- Demonstrated flexibility in working with various materials, including metals, plastics, and composites, to produce high-quality machined components.
- Used CNC and manual equipment to perform both initial and final machining.
- Adjusted machine settings to reduce waste and improve efficiency.
- Worked with team members to improve production processes and procedures.
- Assisted in training new machinists on company procedures, best practices, and safe operation of equipment.
- Optimized tooling performance through regular inspection, cleaning, sharpening or replacing worn tools as needed.
- Completed projects on time and under budget and maintained equipment and tools.
- Managed multiple projects simultaneously, prioritizing tasks to meet deadlines while maintaining high-quality work standards.
- Collaborated with quality assurance team to resolve discrepancies and implement corrective actions for non-conforming parts.
- Enhanced production efficiency by setting up, adjusting, and operating various machines according to specifications.
- Collaborated with engineers to develop new parts, interpreting blueprints and schematics for accurate production.
- Maximized machine uptime by efficiently scheduling jobs based on priority level and resource availability.
- Conducted thorough testing of new programs prior to implementation, identifying potential issues before they impacted production timelines or quality standards.
- Increased production speed, utilizing advanced programming techniques to minimize cycle times.
- Created detailed documentation for each program, facilitating seamless handoffs between shifts and departments.
- Collaborated with engineering teams to refine product designs for manufacturability.
- Enhanced production efficiency by optimizing machine programming and minimizing downtime.
- Utilized expertise in materials science when selecting appropriate raw materials for tool making, optimizing performance, and durability in various applications.
- Developed new project tooling to meet exact tolerances.
- Requisitioned replacement tools, parts and equipment.
- Contributed to cost savings by reworking existing tools instead of purchasing new ones when possible.
- Monitored production and made improvements for quality and productivity.
- Managed proper storage, handling, and labeling of hazardous materials.
- Streamlined processes through the development of custom jigs, fixtures, and templates for easier production tasks.
- Trimmed blocks and blanks to outlined dimensions with rules, hand saws and power shears.
- Polished and refined tool surfaces, both flat and contoured using abrasive stones, power grinders and emery cloths.
Fuels Journeyman
United States Air Force, USAF
08.2001 - 07.2005
- Removed, repaired and replaced malfunctioning components in fuel systems.
- Prepared fuel samples to check overall fuel quality.
- Drove and operated fuel trucks, hydrant carts and stationary carts to fuel aircraft.
- Collected and disposed of hazardous waste substances in accordance with local, state and federal guidelines.
- Monitored arrival, parking, refueling, loading and departure of aircrafts.
- Executed corrosion control and inspection duties with minimal supervision.
- Supervised and completed flight line foreign object prevention walks.
- Updated maintenance and repair logs according to services performed and submitted reports to supervisors for review.
- Worked successfully with diverse group of coworkers to accomplish goals and address issues related to our products and services.
Education
High School Diploma -
Manchester Memorial High School
Manchester, NH06.2001
Skills
- Blueprint reading
- Troubleshooting
- Quality control
- Visual inspection
- Geometric dimensioning and tolerancing
- Lean manufacturing principles
- Coordinate measuring machine expertise
- Continuous improvement mindset
- Adaptability to change
- Blueprint interpretation
Education and Training
Have some college credits through the Community College of the Air Force.
Timeline
Inspector in Quality Assurance and Quality Control
GE Aviation
02.2016 - Current
Lean Facilitator
GE Aviation
01.2015 - Current
Manufacturing Operator
GE Aviation
11.2011 - Current
Machinist
Cryo Industries
10.2007 - 11.2011
Fuels Journeyman
United States Air Force, USAF
08.2001 - 07.2005
High School Diploma -
Manchester Memorial High School
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