Summary
Overview
Work History
Education
Skills
Timeline
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Larry Walls

Machesney Park,IL

Summary

Accomplished Production Planner/Supervisor with a proven track record at Cotta LLC, enhancing production efficiency and reducing waste through expert scheduling and workflow optimization. Skilled in data analysis and team communication, I significantly improved on-time delivery rates. My leadership in cross-functional collaborations resulted in a tangible increase in productivity and profitability. Dynamic Production Planner with success in supporting production operations and supply chain management. Highly adept and detail-oriented in developing production schedules, promoting operational efficiency, managing inventory and coordinating logistics. Proven history of managing complex production schedules aligned with sales forecasting and customer order deadlines. Expert in maintaining meticulous records to identify aspects needing improvement and develop solutions.

Overview

37
37
years of professional experience

Work History

Production Planner/Supervisor of Operations

Cotta LLC
02.2011 - Current
  • Developed production schedules according to deadlines for existing orders and sales forecasting.
  • Worked directly with production personnel to resolve production scheduling issues and conflicts.
  • Coordinated material procurement efforts, ensuring on-time availability of components for uninterrupted production cycles.
  • Planned and established production schedules and optimized control levels for diversified manufacturing operations.
  • Reviewed inventories, tracked production statuses and ordered materials to foster consistent availability and production schedule adherence.
  • Presented updated order and production status reports to sales staff and management.
  • Managed change requests effectively, balancing priorities while minimizing disruptions to ongoing operations.
  • Developed comprehensive production plans to ensure timely completion of customer orders and minimize stockouts.
  • Enhanced production efficiency by streamlining processes and implementing lean manufacturing techniques.
  • Analyzed capacity constraints for optimal resource allocation, maximizing throughput while minimizing costs.
  • Collaborated with cross-functional teams to identify process improvements, resulting in increased productivity levels.
  • Mentored junior staff members, fostering a positive team environment that encouraged knowledge sharing and skill development opportunities.
  • Conducted regular reviews of demand forecasts, adjusting production schedules as needed to maintain optimal inventory levels without compromising customer service standards.
  • Reduced lead times by closely monitoring production schedules and addressing bottlenecks promptly.
  • Supported new product introductions by collaborating with engineering and quality teams during prototype development stages.
  • Used [Software] to provide relevant information, evaluations, and planning data for production.
  • Worked with engineering, production, and testing departments to implement corrective actions for missed milestones.
  • Used [Software] to monitor and record production resources for all facets of product planning, development, manufacturing and sales.
  • Employed accurate forecasting to increase efficiency and reduce waste.
  • Directed materials planning and team performance to support company initiatives and goals.
  • Contributed to cost reduction efforts by identifying areas for potential savings within the production planning process, leading to increased profitability.
  • Improved on-time delivery rates with diligent tracking of orders and proactive communication with stakeholders.
  • Increased production efficiency by implementing streamlined workflow process for manufacturing floor.
  • Reduced material waste, conducting thorough inventory assessments and implementing precise ordering practices.

Senior Quality Technician

Rockford Ball Screw
01.2004 - 02.2011
  • Enhanced product quality by conducting thorough inspections and implementing corrective actions.
  • Reduced customer complaints by closely monitoring production processes and addressing issues promptly.
  • Collaborated with engineering teams to develop more efficient testing methods, resulting in faster product releases.
  • Provided valuable feedback on design changes to enhance manufacturability and reduce defects.
  • Led a team of junior technicians to achieve project goals and maintain high-quality standards.
  • Optimized equipment performance through regular maintenance and calibration, ensuring accurate test results.
  • Trained staff members on proper use of equipment, instruments, and methodologies while promoting adherence to safety protocols.
  • Supported continuous improvement initiatives by identifying areas for cost reduction and increased productivity.

Machinist

Ingersoll Milling
09.1994 - 10.2003
  • Inspected completed parts to verify compliance with specifications and quality standards.
  • Utilized micrometers and calipers to measure and verify precise tolerances.
  • Operated drill presses, lathes and milling machines to produce required parts.
  • Manually set up machinery, lathes, and grinders.
  • Read and interpreted blueprints, technical drawings and schematics to determine parts dimensions.
  • Demonstrated flexibility in working with various materials, including metals, plastics, and composites, to produce high-quality machined components.
  • Used CNC and manual equipment to perform both initial and final machining.
  • Adjusted machine settings to reduce waste and improve efficiency.
  • Worked with team members to improve production processes and procedures.
  • Supported team members in troubleshooting complex machine issues, sharing knowledge and expertise to resolve problems quickly.
  • Assisted in training new machinists on company procedures, best practices, and safe operation of equipment.
  • Achieved tight tolerances by carefully calibrating machines before beginning each job.
  • Completed projects on time and under budget and maintained equipment and tools.
  • Managed multiple projects simultaneously, prioritizing tasks to meet deadlines while maintaining high-quality work standards.
  • Maintained detailed records of completed jobs, tracking materials used and time spent on each project for accurate billing purposes.

Tool Die Maker

Woodward Governor
02.1988 - 09.1994
  • Maintained a safe work environment by adhering to safety regulations and proper equipment handling procedures.
  • Reduced machine downtime by performing regular maintenance and repairs on die sets and equipment.
  • Supported continuous improvement initiatives by actively participating in root cause analysis and problem-solving efforts.
  • Enhanced production efficiency by designing and fabricating custom tooling for manufacturing processes.
  • Contributed to successful product launches by working closely with cross-functional teams during the development process.
  • Polished and refined tool surfaces, both flat and contoured using abrasive stones, power grinders and emery cloths.
  • Adjusted and ground dies, tools and parts after production to assure quality control and usability.
  • Computed dimensions, shapes and specific sizes for dies based on design outlines.
  • Improved team performance through effective communication, collaboration, and knowledge-sharing among colleagues.

Education

High School Diploma -

Hanover High School
Hanover IL
06.1985

Skills

  • Team Communication
  • Team collaborations
  • Scheduling
  • Production Scheduling
  • Production Reporting
  • Material Requirements Planning
  • Data Analysis
  • Operation Monitoring
  • Production and processing
  • Just-in-Time Production
  • Training and coaching
  • Supply Chain Management
  • Workflow Optimization

Timeline

Production Planner/Supervisor of Operations

Cotta LLC
02.2011 - Current

Senior Quality Technician

Rockford Ball Screw
01.2004 - 02.2011

Machinist

Ingersoll Milling
09.1994 - 10.2003

Tool Die Maker

Woodward Governor
02.1988 - 09.1994

High School Diploma -

Hanover High School

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Larry Walls