Summary
Overview
Work History
Education
Skills
Additional Information
Timeline
Generic

Lionel Morris

Waynesboro,VA

Summary

Seasoned Quality Assurance Coordinator with a proven track record at NIBCO Of Va., adept in lean 6 sigma methodologies and safety management. Demonstrated excellence in enhancing product quality, reducing errors, and fostering a culture of continuous improvement. Brings over 30 years of leadership experience in volunteer firefighting, embodying strong teamwork and crisis management skills.

Overview

37
37
years of professional experience

Work History

SPC Coordinator

NIBCO Of Va.
08.1998 - Current

In this position, associates used SPC charts to monitor and improve any quality issues as needed based upon the charted information.

Quality Assurance Coordinator

NIBCO Of Va.
08.1987 - Current
  • Evaluated accuracy of existing quality assurance measurement techniques, implementing improvements to increase efficacy and reduce errors.
  • Collaborated with cross-functional teams to resolve product issues, resulting in fewer returns and complaints.
  • Played a key role in new product launches by conducting thorough risk assessments and failure mode analysis, minimizing potential issues during production rollouts.
  • Conducted regular audits to identify areas of improvement, leading to increased customer satisfaction levels.
  • Supported the successful completion of external audits by diligently maintaining accurate records and documentation in accordance with regulatory requirements.
  • Ensured compliance with industry standards and regulatory guidelines for quality management systems.
  • Improved product quality by implementing rigorous testing processes and protocols.
  • Implemented effective training programs for team members, fostering a culture of continuous improvement within the department.
  • Drove continuous improvement initiatives within the department through active participation in Lean Six Sigma projects and Kaizen events, generating substantial cost savings.
  • Managed corrective action plans for identified non-conformances, ensuring rapid resolution while maintaining a focus on root cause analysis for long-term prevention measures.

Machine Operator

NIBCO Of Va
08.1987 - 05.1998
  • Followed detailed instructions to operate machines with accuracy and produce quality products.
  • Operated multiple machines simultaneously to meet production requirements.
  • Operated machining equipment safely with team of operators.
  • Set up and adjusted equipment and properly configured machines for daily operation.
  • Complied with company and OSHA safety rules and regulations.
  • Demonstrated adaptability by quickly learning how to operate new machinery and implementing newly introduced processes within the production environment.
  • Streamlined workflow by maintaining a clean and organized workstation, adhering to safety protocols.
  • Calibrated, tested, and adjusted machine settings or controls in preparation for production operations.

Education

Business Management

Blue Ridge Community College
Weyers Cave, VA

Skills

  • Safety Management Class, Co-leader of the
  • NEAT team, lean 6 sigma green belt,
  • Internal auditor, SPC training Proficiency in SAP and Windows Designed and implemented final inspection dept to ensure NIBCO is safely producing world class quality parts Work with outside vendors for all scales, calibrations and customer service regarding complaints and corrective measures
  • 30 years of volunteer firefighting at Dooms Volunteer Fire and Rescue where I served from firefighter/EMT to Assistant Chief and President, 6 years at Augusta County Fire and Rescue as a firefighter and EMT, and training officer

Additional Information

Proficiency in SAP and Office

Timeline

SPC Coordinator

NIBCO Of Va.
08.1998 - Current

Quality Assurance Coordinator

NIBCO Of Va.
08.1987 - Current

Machine Operator

NIBCO Of Va
08.1987 - 05.1998

Business Management

Blue Ridge Community College
Lionel Morris