Malay Shah
Fullerton,CA
Summary
Experienced Manufacturing Engineering Manager well-versed in directing capital planning, determining budgets and improving operations. Makes positive changes such as eliminating waste, increasing efficiency, and utilizing data to more accurately assess processes. Looking for a growth-oriented position focused on making a lasting impact on business success.
Overview
18
18
years of professional experience
1
1
Certification
Work History
Manufacturing Engineering Manager
Endress+Hauser Optical Analysis
Rancho Cucamonga, CA
10.2022 - Current
- Assigned optimal resources to critical projects to ensure high-quality outcomes.
- Developed and maintained an environment encouraging team excellence.
- Mediated team and peer conflicts effectively.
- Led initiatives to foster an improved team environment.
- Provided training to the new team member joining and guided them to be successful in their role.
- Offered expertise to improve project outcomes.
- Directed crucial quality initiatives aimed at boosting product branding.
Senior Manufacturing Engineer
SpectraSensors Inc.
Rancho Cucamonga, CA
03.2013 - 10.2022
- Spearheaded $8M design project with a cross-functional team to develop, test, and validate next gen analyzer system.
- Successfully completed projects before the November 2020 deadline, under budgeted headcount.
- Maintained, upgraded, and validated calibration rigs and associated equipment to meet specifications claimed to customers; reduced required calibration rig downtime from weeks to less than three hours.
- Reduced costs by $100k through the deployment of modern filtering equipment on test rigs, expediting response and stabilization time.
- Enhanced production throughput by 7.5% through advanced visual management tool implementation.
- Developed comprehensive work-instructions for Optics, Electronics and Test & Cal departments.
- Enhanced precision of customer order BOMs from 65% to 85% through strategic repurposing for tailored solutions.
- Achieved an average annual reduction of 10% in material and labor requirements by conducting Kaizen events using Six-Sigma and LEAN principles.
- Achieved a significant company milestone by meticulously documenting complex instructions and performing Factory Acceptance Testing on over 100 measurement systems.
International Manufacturing & New Product Introduction Engineer
Extron Electronics
Anaheim, CA
02.2011 - 03.2013
- Maximized throughput of the China Plant by 30% in collaboration with a cross-functional team
- Resolved daily production challenges of material, tooling, parts, and processes for facility in Xiangjiang, China within 24 hours for 90 consecutive days regardless of complexity of the issue
- Fully transferred 60+ product line builds seamlessly to Xiangjiang facility with 0 defect rate within project timeline
- Led the end to end process from engineering development to manufacturing of a product called “Show me VGA Cable,” identifying different efficient tools, saving $60k in the process
- Expedited product launches ahead of schedule and created effective solutions to avoid failures using Failure Mode and Effects Analysis (FMEA) and Design of Experiment (DOE) process
Mechanical Design Engineer
PBS Engineers
Glendora, CA
03.2009 - 02.2011
- Earned recognition saving $200K for City of Ontario and architectural firm by designing best HVAC system for 100 residential properties.
- Designed HVAC components such as air handlers, chillers, cooling towers, and isolation valves using 3D CAD software.
- Engineered HVAC designs to optimize energy performance in both newly constructed and existing structures of multiple property types.
- Exhibited superior talents, providing conceptual design and selling new design concepts to clients.
- Honored for providing a detailed and cost-efficient HVAC design for City Hall and DSB building.
Engineering Trainee, Process Control & Maintenance Department
Intas Pharmaceuticals Ltd.
Ahmedabad, India
01.2007 - 12.2008
- Guaranteed the maintenance of solid medication, injectable medication facilities, and Building Management System (BMS) of the Oncology Department
- Reduced rejection rate from 12% to 4% as a part of the team responsible for resolving timing issues
- Decreased breakage from 20% to 5% of ampoule volume
- Gained comprehensive experience in Class 1 Clean Room environment
Manufacturing Engineer
Fralock Manufacturing
Valencia, CA
06.2007 - 12.2008
- Directed comprehensive design, development, and pre-production preparation for manufacturing Nasal Strips.
- Achieved continuous quality enhancements by collaborating with Quality & Manufacturing Department.
- Achieved 5% savings in tooling costs through comparative analysis of estimated versus actual prices using ERP tools.
Education
Master of Science - Manufacturing Engineering
California State University, Northridge
Northridge, CA01.2008
Bachelor of Engineering - Mechatronics Engineering
Sardar Patel University
Gujarat, India01.2005
Skills
- Forward-thinking mindset
- Manufacturing process design
- Evaluating performance
- Cross-functional team leadership
- Interdisciplinary collaboration
- Prioritization
- Training and mentoring
- Delegating work
- Operations management
Certification
- Machine Learning and Big Data Management, Currently pursuing
- Applied Project Management Certified, 12/01/17
- Six-Sigma Green Belt Certified, 04/01/07
Volunteer Experience
- Preside over the religious class, Jain Center of Southern California, Buena Park, CA, 01/01/13, Present
- Executive committee member, Jain Center of Southern California, Buena Park, CA, 01/01/17, 12/31/19
Technology
C, C++, SQL, MATLAB, AutoCAD, CATIA V5, SolidWorks, Inventor ERPs, Microsoft Office (Word, Excel, PowerPoint, Visio and MS Project)
Languages
English
Professional
Hindi
Professional
Gujarati
Full Professional
References
References available upon request.
Timeline
Manufacturing Engineering Manager
Endress+Hauser Optical Analysis
10.2022 - Current
Senior Manufacturing Engineer
SpectraSensors Inc.
03.2013 - 10.2022
International Manufacturing & New Product Introduction Engineer
Extron Electronics
02.2011 - 03.2013
Mechanical Design Engineer
PBS Engineers
03.2009 - 02.2011
Manufacturing Engineer
Fralock Manufacturing
06.2007 - 12.2008
Engineering Trainee, Process Control & Maintenance Department
Intas Pharmaceuticals Ltd.
01.2007 - 12.2008
- Machine Learning and Big Data Management, Currently pursuing
- Applied Project Management Certified, 12/01/17
- Six-Sigma Green Belt Certified, 04/01/07
Master of Science - Manufacturing Engineering
California State University, Northridge
Bachelor of Engineering - Mechatronics Engineering
Sardar Patel University
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