Matthew Allen
Luray,VA
Summary
Manufacturing leader with 10+ years of experience driving production, safety, and performance in high-volume 24/7 environments. Proven ability to lead shift operations, manage teams of 20+, and make real-time decisions to maintain throughput, quality, and schedule adherence. Experienced in Lean manufacturing and process improvement, with a track record of reducing downtime and improving operational efficiency. Open to a range of roles supporting production, operations, and site growth.
Overview
11
11
years of professional experience
1
1
Certification
Work History
Production Supervisor (Operations Specialist)
Merck & Co., Inc
Elkton, VA
12.2021 - 01.2026
- Led 20+ operators in 24/7 manufacturing operations, with full accountability for safety, quality, and production output
- Directed real-time production decisions to resolve equipment, process, and material issues, maintaining throughput and schedule adherence
- Served as acting shift leader during manager absence, ensuring uninterrupted operations and escalation management
- Directed KPI management for production to maintain 98% schedule adherence and improve on-time delivery by implementing targeted corrective measures.
- Implemented standardized changeover protocols and improved equipment readiness, resulting in a significant decrease in downtime.
- Monitored and enforced safety regulations, significantly reducing incidents through effective team engagement and hazard awareness initiatives.
- Coordinated efforts between quality engineering, maintenance, and supply chain departments to address bottlenecks and sustain efficient production operations.
- Implemented comprehensive training programs for operators, aimed at improving GMP compliance documentation accuracy and overall workforce proficiency.
- Optimized material flow through SAP systems and implemented strategies to prevent shortages, safeguarding production continuity in a fast-paced setting.
Production Lead
Andersen Windows & Doors
Luray, VA
09.2019 - 11.2021
- Supervised daily production activities to ensure efficient workflow and quality standards.
- Trained and mentored team members on best practices and safety protocols.
- Implemented process improvements that enhanced productivity and reduced waste.
- Coordinated equipment maintenance schedules to minimize downtime during operations.
- Trained new hires on production procedures, ensuring a quick ramp-up time and consistent performance levels across the team.
Manufacturing Production Associate
Andersen Windows & Doors
Luray, VA
06.2015 - 08.2019
- Operated machinery to assemble window components efficiently and accurately.
- Conducted quality inspections to ensure compliance with product specifications and standards.
- Collaborated with team members to streamline production processes, enhancing workflow efficiency.
- Documented production activities and maintained records for compliance and reporting purposes.
Education
Bachelor of Science - Business Management
Old Dominion University
Norfolk, VA08-2021
Associate of Applied Science - Business Administration
Luarel Ridge Community College
Middletown, VA12-2019
Skills
- Capacity & Workflow Analysis
- Inventory Control & Cycle Counting
- Lean Manufacturing (LSSGB)
- Process Development & Improvement
- Production Planning & Scheduling
- KPI Reporting & Site Metrics
- ERP / MRP (SAP)
- Operations oversight
Certification
- Lean Six Sigma Green Belt (LSSGB)
Timeline
Production Supervisor (Operations Specialist)
Merck & Co., Inc
12.2021 - 01.2026
Production Lead
Andersen Windows & Doors
09.2019 - 11.2021
Manufacturing Production Associate
Andersen Windows & Doors
06.2015 - 08.2019
Bachelor of Science - Business Management
Old Dominion University
Associate of Applied Science - Business Administration
Luarel Ridge Community College