Matthew Tilley
Duncanville,AL
Summary
Dynamic Lead Industrial Maintenance Technician with over 15 years of expertise in preventive and predictive maintenance, troubleshooting, and repairs across electrical, mechanical, pneumatic, and hydraulic systems. Proven ability to minimize downtime through effective root cause analysis and a strong commitment to safety compliance, including adherence to LOTO and OSHA standards. Demonstrated leadership in high-volume fulfillment and manufacturing environments, fostering team collaboration to achieve operational excellence. Proficient in advanced technologies such as Dematic conveyance and sortation systems, Fanuc robotics, Allen Bradley PLCs Studio 5000, and the FactoryTalk suite.
Overview
21
21
years of professional experience
1
1
Certification
Work History
Lead Industrial Maintenance Technician
CBRE / Amazon BHM1
Bessemer, AL
08.2020 - Current
- Led preventive maintenance, troubleshooting, and repairs on Dematic conveyance and sortation systems including SL2 sliding shoe sorters and SC3 crossbelt sorters, modular conveyors, diverters, induction subsystems, belts, motors, photo-eyes, and material handling equipment (MHE) to minimize downtime in high-throughput fulfillment operations.
- Performed predictive maintenance, inspections, calibrations, and emergency repairs on automated conveyor systems, sortation equipment, Fanuc robotics, electrical systems, pneumatic systems, and hydraulic systems; reduced unplanned downtime through proactive strategies and root cause analysis.
- Programmed and taught points on Fanuc robots for precise material handling; edited programs and resolved errors to optimize cycle times and throughput.
- Mentored and trained technicians on diagnostics, LOTO procedures, safety compliance, Dematic system maintenance, and Amazon/CBRE reliability standards.
- Managed CMMS work orders, parts inventory tracking, and continuous improvement initiatives focused on sortation efficiency, automation uptime, and safety.
Senior Maintenance Technician
Lear Corporation
Tuscaloosa, AL
01.2018 - 08.2020
- Diagnosed and repaired robotic systems ABB and Fanuc, presses, conveyors, automated controls, electrical systems, pneumatic systems, and hydraulic systems; supported machinery installation, integration, and startup.
- Programmed, troubleshot, and optimized Allen Bradley PLCs using Studio 5000; modified logic, diagnosed faults, and implemented improvements for enhanced system reliability.
- Utilized FactoryTalk View HMI/SCADA to monitor production processes, troubleshoot PLC-integrated systems, visualize real-time data, and control torque guns for precise fastening and quality assurance in seating assembly.
- Programmed and maintained ABB and Fanuc robots including teaching points, path optimization, and error resolution to support efficient automotive production.
- Conducted root cause analysis of equipment failures and implemented corrective actions to improve overall equipment effectiveness (OEE) and reduce downtime.
Maintenance Technician
Faurecia Automotive Seating
Tuscaloosa, AL
11.2013 - 01.2018
- Performed preventive maintenance, troubleshooting, and repairs on electrical controls, pneumatic systems, mechanical assemblies, automation equipment, and robotic systems in high-volume seating production.
- Interfaced with FactoryTalk View HMI to monitor torque gun applications, display fastening data and alarms, log torque values for traceability, and support compliant bolt tightening on seat components.
- Programmed and maintained ABB and Fanuc robotic systems; taught points and edited programs for precise material handling and assembly operations.
- Assisted with PLC updates, programming, FactoryTalk-integrated diagnostics, inspections, adjustments, and repairs to optimize processes and minimize downtime.
Lead Electrician
Black Electrical Contractors, INC.
AL
04.2011 - 11.2013
- Supervised electrical projects, installed and repaired electrical systems, operated heavy equipment, and ensured code and safety compliance on industrial and commercial sites.
Electrician / Heavy Equipment Operator
Star Electric Contractor
AL
08.2008 - 04.2011
Electrician / Heavy Equipment Operator
Marathon Electric Contractor
AL
01.2005 - 08.2008
Education
High School Diploma -
Pelham High School
01-2008
Skills
- Preventive Maintenance
- Troubleshooting
- Electrical Repair
- Mechanical Repair
- Pneumatic Systems
- Hydraulic Systems
- Sortation Equipment
- Dematic Conveyance and Sortation Systems SL2 Sliding Shoe Sorters, SC3 Crossbelt Sorters, Modular Conveyors, Diverters
- Industrial Robotics (Fanuc, ABB): Teaching Points, Path Programming, Editing, Troubleshooting
- PLC Programming and Troubleshooting (Allen Bradley Studio 5000, Logix Platforms, FactoryTalk Suite)
- HMI/SCADA Systems (FactoryTalk View
- CMMS / Work Order Management
- Safety Compliance (OSHA, LOTO, NFPA 70E)
- Team Leadership and Mentoring
- Lockout and tagout procedures
Certification
- Apprenticeship Training Program, CEFA, 2010
- PLC Training Level 2, Allen Bradley, 2016
Timeline
Lead Industrial Maintenance Technician
CBRE / Amazon BHM1
08.2020 - Current
Senior Maintenance Technician
Lear Corporation
01.2018 - 08.2020
Maintenance Technician
Faurecia Automotive Seating
11.2013 - 01.2018
Lead Electrician
Black Electrical Contractors, INC.
04.2011 - 11.2013
Electrician / Heavy Equipment Operator
Star Electric Contractor
08.2008 - 04.2011
Electrician / Heavy Equipment Operator
Marathon Electric Contractor
01.2005 - 08.2008
High School Diploma -
Pelham High School