Summary
Overview
Work History
Education
Skills
Websites
Additionalinformation - Greencardholder
Coursesskillscertificationstrainings
Certification
Avoid Major Hydrocarbon Leakage, by early detection
Languages
Timeline
Generic

MD MAHMUDUR RAHMAN

Edison,USA

Summary

Professional process operator with strong expertise in field operations and commitment to achieving optimal results. Adept at monitoring and controlling equipment, ensuring safety protocols, and enhancing operational efficiency. Known for effective team collaboration and adaptability to changing environments. Highly skilled in troubleshooting, process optimization, and maintaining high standards of performance.

Overview

34
34
years of professional experience
1
1
Certification

Work History

Refinery Process Field Operator

Kuwait National Petroleum Company (K.N.P.C)
12.1993 - 03.2024
  • Managing start-ups, shutdowns, and isolations/handover/return back in streams of Refinery equipments with ensuring safety standards, that fully compliance with OSHA/SHE/ISO standards
  • Regular monitoring and reporting on key process parameters
  • Maintaining high standards of safety during live stream operation and troubleshooting
  • Proactively identified and resolved technical issues to minimize downtime
  • Helped to Optimize for Hydrogen(H2) production by refining through steam reforming process in a Heater
  • Monitoring/Implementing a Thoughtful action for Recovery of Refinery- Off_Hydrogen(H2) with PSA (Pressure Swing Adsoption #A Lindh-Process)
  • Fully participated to Implement for innovative practices in hydrogen recovery to boost efficiency when needed
  • As a Senior Process field Operator Actively participated to Share and to follow and to gather data/Opinions/Suggestions/Near-Miss/Process-Miss for different aspects With The Team Of Operations/Process/Safety/Maintenance/Instrumentation/Environmental crews and bodies
  • Assisted team in achieving high safety standards during critical operations
  • Frequented with Training for PPE/Breathing Apparatus/Inert- Entry/Confined-Space/First Aid/Rescue/Gas Test/ Industrial-Ergonomics/Case Studies from home and abroad
  • Helped to direct To Fix N2 Trailor in low and high pressure loops

Assistant Chemical Engineer for Urea Process

Zia Fertilizer Company Ltd.
06.1990 - 12.1993
  • Company Overview: Under The Bangladesh Chemical Industries Corporation- B.C.I.C
  • Managed process engineering tasks at Zia Fertilizer Company Ltd
  • Ensured safe operation of the Urea plant
  • Collaborated in the central control room for effective operations and gathering data
  • Approached with innovative solutions for process improvement
  • Contributed to the Company's vision by maintaining high safety standards
  • Streamlined control room operations to ensure continuous plant productivity and Monitorings
  • Watched wisely to note Chemical reactions and adjusted variables process parameters for optimal urea synthesis
  • Implemented new process strategies that reduced downtime and maintenance costs
  • Facilitated discussions to solve operational challenges, to improve workflow
  • Under The Bangladesh Chemical Industries Corporation- B.C.I.C

Education

Data Science -

UCLA (University of California Los Angles)
03.2022

Bachelors - Chemical Engineering

Bangladesh University of Engineering and Technology
11.1989

Skills

  • Problem-Solving
  • Analytical
  • Remote Office Availability
  • Teamwork and Collaboration
  • Fluent in English
  • Calm Under Pressure
  • Tableau
  • Adobe Acrobat
  • Equipment Troubleshooting
  • Shift Handover Communication
  • Troubleshooting and repair
  • Control room operations
  • Safety Procedures

Additionalinformation - Greencardholder

True

Coursesskillscertificationstrainings

  • OSHA 30-Hour General Industry Certification, 08/01/24
  • DCS Training for Control Room OperatorUDEMY, 09/01/24
  • PID Controller Basics(REALPARS), 09/01/24
  • SCADA Basics: From Fundamentals to Practical Applications, 09/01/24
  • SIX-SIGMA - Green Belt(Using Minitab and Excel Software)(Council for Six-Sigma Certifications), 10/01/24
  • SIX-SIGMA - Yellow Belt, 10/01/24
  • SIX-SIGMA White Belt, 10/01/24
  • Water Treatment Level Two Operator Certification. (AWWA-American Water Works Association), 10/01/24
  • Forklift Operator Training (National Forklift Foundation), 09/01/24
  • Artificial Intelligence in Healthcare: Fundamentals & Applications (MIT-xPro), 08/01/24
  • Cloud Solution Architect Associate Certification at Amazon-Web-Service, 01/01/23 - 10/31/23
  • AWS Solution Architect Associate Certification at UDEMY, 2023
  • IBM-Applied Data Science Capstone at Coursera, 2022
  • IBM DATA Science Professional Certificate at Coursera, 2022
  • Data Science with Data Databases and SQL for Data Science with Python at Coursera, 2022

Certification

  • OSHA Certified
  • Amazon Web Services (AWS) Certified Solutions Architect
  • Six Sigma Certification
  • [Nj] Driver's License
  • Forklift Certification
  • Water Treatment Operator-Level 2 (AWWA Oct.2024)

Avoid Major Hydrocarbon Leakage, by early detection

1.Shutdowns/Startups were in progress, and we are asked to break a line by isolating a block valve, When I start to isolate, it's mechanical gland start slow leaking (High Pressure Hydrocarbons). That block valve for a long time never been touched, my instant thought was if further proceed could lead to failure of the gland and a major disaster of relishing high-pressure hydrocarbons and that could turned into an explosion. The nearest another isolation block valve was 3km away in another unit. My immediate response was to put utility steam on the leak and inform Safety/Maint.to do Furmanite first on the gland and then isolate after.

2.After a Major Refinery Turn-Around (MRTA) Hydrogen production unit got started and almost a month after I was called to cover a shortage there. On my Spine-Thrill I noticed a line from High Pressure Feed-Gas Compressors bottom bleeder small block-valve before a Heat Exchanger was fully open to atmosphere without a plug (Most probably valve was opened earlier in shutdown time to purge or to clean the line, but bottom bleeder was found chocked and kept open to attend later and was forgotten open. My first instinct was to put plug and to close after, since there was chance if first isolate the block-valve can lead the bleeder chock got unchoked and instant release of high-pressure hydrocarbon could catch fire and that part of the loop(line) was out of safe logic auto isolations and lead a major catastrophe.

3.In Unit Battery limits all isolation Block Valves available that we isolate in major shutdowns, one small block valves (on 2" line) were not isolated fully and that single valve cause from other unit to back flow kerosene in the stopped unit of us and that was falling on hot line with smokes, that day was really a high demand with much other important/impromptu works to do(as we are nearing only a day or two to get back our Hydrogen recovery unit after major Turn Around) .After churning/thinking/looking for the cause, In no time that clicked my mind to follow the line and to reach on the isolation block valves rack, where I re-tight the block valve and immediately spillage stopped.

Languages

English
Professional Working

Timeline

Refinery Process Field Operator

Kuwait National Petroleum Company (K.N.P.C)
12.1993 - 03.2024

Assistant Chemical Engineer for Urea Process

Zia Fertilizer Company Ltd.
06.1990 - 12.1993

Bachelors - Chemical Engineering

Bangladesh University of Engineering and Technology
  • OSHA Certified
  • Amazon Web Services (AWS) Certified Solutions Architect
  • Six Sigma Certification
  • [Nj] Driver's License
  • Forklift Certification
  • Water Treatment Operator-Level 2 (AWWA Oct.2024)

Data Science -

UCLA (University of California Los Angles)
MD MAHMUDUR RAHMAN