Summary
Overview
Work History
Education
Skills
Certification
References
Training
Languages
Affiliations
Accomplishments
COURSES AND SEMINARS
Timeline
Generic

Monica M. McCaw

Burnham

Summary

Accomplished Product Development Engineer with expertise in lean manufacturing and process optimization at CM ALMY. Recognized for enhancing product quality and reducing costs through innovative solutions. Skilled in CAD design and problem-solving, with a strong focus on continuous improvement and attention to detail. Awarded the 'ACE' Award for excellence in performance.

Overview

13
13
years of professional experience
1
1
Certification

Work History

Lean Manufacturing - Product Development Engineer

CM ALMY a division of F.C. Ziegler Company
Pittsfield
08.2015 - Current
  • Design and implement manufacturing cells, including time studies, balancing processes, creating standard work, improving methods, solving problems, creating documents, positively impacting performance metrics (KPIs), and continuous improvement by applying PDCA.
  • Assisted with the design of new processes to improve product quality and reduce costs.
  • Maintained accurate records of all changes made to existing processes or new ones created.
  • Trained new employees on workflow standards and safety protocols.
  • Established procedures for monitoring critical parameters related to process performance such as cycle time, yield rates, throughput times.
  • Performed root cause analysis on issues encountered during the manufacturing process and proposed solutions accordingly.
  • Developed and maintained Standard Operating Procedures (SOPs) for all key processes.
  • Updated documentation related to design specifications, procedures, and processes.
  • Utilized CAD software to create detailed designs and technical drawings for products.
  • Create Bill of Materials (BOMs) and Bill of Operations (BOOPs) for new products.
  • Identified potential cost savings through improved production methods and processes.

Additional Roles at CM ALMY:

  • Wellness Team Member since January 2017, and Wellness Team Leader since 2019 until the current date. Activities: scheduling, leading meetings with the team members, planning, implementing activities, challenges, lunch and learns, wellness bulletin board, etc. Promoting healthy lifestyle habits and improving the integral well-being of the employees.
  • Safety Coordinator from January 2021 to January 2023. Managed safety and health programs, enforcing compliance with occupational health and safety regulations.
  • ALMY’s Angels Leader since January 2018 to the current date. Planning and implementing activities to raise money to support breast cancer awareness. Every year in October, the money raised during the year is donated to the Pittsfield Hospital to support the community.

Technician Engineer

UTC Climate, Control & Security
Pittsfield
02.2014 - 03.2015
  • Work with the Manufacturing Engineer to improve methods, document processes for new products, update processes for existing products, create (DFT) Demand Flow Technology sheets, review (BOMs) Bill of Materials, and report discrepancies to take corrective actions.

Supply Chain and Materials Department Administrative

UTC Climate, Control & Security
Pittsfield
01.2012 - 02.2014
  • Assist the Materials Department by performing administrative tasks such as preparing daily inventory and backlog reports. Send the material requirements to the suppliers weekly. Help the buyers in placing and confirming purchase orders. Support the department in updating data in the system. Prepare and send the daily report to update the Customer Service Department with planned dates by item. Support the area covering positions in some activities when some employees are absent.

Education

B.S. - Production Engineering

Universidad Escuela De Administración, Finanzas Y Tecnologías. EAFIT
Medellín, Colombia
01.1997

High School Diploma -

Colegio María Auxiliadora
Medellín, Colombia
01.1989

Skills

  • Creative, critical, and analytic thinking
  • Attention to detail with regard to quality assurance and control
  • Experience and strong adeptness in the full spectrum of supply chain planning, procurement, and production control
  • Knowledge and experience in lean manufacturing, Six Sigma, continuous improvement, root cause analysis, and problem solving
  • Proficient in Microsoft Office applications, especially in Excel, Access, Word, Visio, and PowerPoint
  • CAD design: CorelDraw
  • Design optimization
  • Textile industry background
  • Prototype development
  • Quality assurance practices
  • Schedule coordination
  • Engineering documentation
  • Product development expertise
  • Manufacturing processes

Certification

  • Methods Workshop GSD: General Sewing Data Licensed Practitioner. August 07, 2021
  • Manufacturing Standard Work and Cell Design. February 18, 2014
  • Integrated Production and Logistics. February 20, 2014
  • Creating VISIO Diagrams. June 09, 2014
  • Production Preparation Process (3P). June 10, 2014
  • OSHA: General Industry Safety and Health. February 11, 2022

References

  • ROGER, COTE, Engineering Manager (Retired), rcote501@gmail.com, 207-272-8361, UTC Climate, Control & Security
  • ALAN, STEVENS, Sr. Manufacturing Engineer (Retired), 207-487-1321, UTC Climate, Control & Security
  • BRETT TOWLE, Manufacturing Manager at CM ALMY a division of F.Z. Ziegler Company, 207-270-1385

Training

  • SmartCam Universidad EAFIT. Medellín, Colombia. 1994
  • Congress of Human Development in Engineering Universidad EAFIT. Medellín, Colombia. 1995
  • Quality Assurance ISO 9000 Universidad EAFIT. Medellín, Colombia. 1996
  • Planning and Integration Manufacturing Business Technology Universidad EAFIT. Medellín, Colombia. 1996
  • English Course. Eight levels. Language Center. Universidad EAFIT. Medellín, Colombia. 1994 - 1996
  • International Conference "Tools for Success" Universidad EAFIT. Medellín, Colombia. 1997
  • Apparel Engineering Universidad EAFIT. Medellín, Colombia. 1998
  • Introduction and Overview to Program Management UTC Pittsfield, Maine, USA. 2014

Languages

English
Professional
Spanish
Professional

Affiliations

Hobby: Pottery

I love to use my time off creating functional and decorative products.

Accomplishments

CM ALMY “ACE” Award (Almy's Champions of Excellence). December 19 2019.

COURSES AND SEMINARS

SmartCam Universidad EAFIT. Medellín, Colombia. 1996

Universidad EAFIT. Medellín, Colombia. 1994

Congress of Human Development in Engineering

Universidad EAFIT. Medellín, Colombia. 1995

Quality Assurance ISO 9000

Universidad EAFIT. Medellín, Colombia. 1996

Planning and Integration Manufacturing Business Technology

English Course. Eight levels.

Language Center. Universidad EAFIT. Medellín, Colombia. 1994 - 1996

International Conference "Tools for Success"

Universidad EAFIT. Medellín, Colombia. 1997

Apparel Engineering

Universidad EAFIT. Medellín, Colombia. 1998

Introduction and Overview to Program Management

UTC Pittsfield, Maine, USA. 2014

Timeline

Lean Manufacturing - Product Development Engineer

CM ALMY a division of F.C. Ziegler Company
08.2015 - Current

Technician Engineer

UTC Climate, Control & Security
02.2014 - 03.2015

Supply Chain and Materials Department Administrative

UTC Climate, Control & Security
01.2012 - 02.2014

B.S. - Production Engineering

Universidad Escuela De Administración, Finanzas Y Tecnologías. EAFIT

High School Diploma -

Colegio María Auxiliadora