Summary
Overview
Work History
Education
Skills
Websites
Timeline
Generic

Paul Hamilton

Parker,TX

Summary

Seeking a long-term opportunity to embed in, grow with, and positively impact profit productivity, and people.

A sr. organizational leader, Toyota grown with 27+ years of Operations and lean manufacturing experience, 25+ years of value stream leader of leaders and 12+ years of executive leadership, leading in operations, manufacturing, operational logistics, engineering, supply chain, maintenance, and operations support functions. Versed in the Toyota management system, business & manufacturing excellence, leading lean manufacturing & transformation, network & footprint optimization, maintenance. Seasoned at strategy deployment, enabling business strategies implementing and deploying CI business improvement programs in diverse industries, plant leadership development, aligning organizational performance, capacity, & capability with the organization’s business strategy for success.

Overview

28
28
years of professional experience

Work History

President of global operations, operational excellence & continuous improvement

Avon Protection LLC.
Melksham, United Kingdom
03.2023 - Current
  • Developed and deployed the Global Operations Strategy deployment, execution, and performance management programs
  • Led Operations and Continuous Improvement strategy as a member of the Executive Team
  • Establish the global lean operating system & Mfg. model, shifting functional to value stream focused, shifting from “push” to “flow & pull”, standardized work, lean daily management, & Takt Time to grow and scale the business (5Xs)
  • Spearheaded the transformation of manufacturing model and enterprise business
  • Plant business transformation and enterprise value chain optimization.
  • Enabled cultural transformation and employee empowerment through CI learning management system platforms, a learn-by-doing Kaizen model, and way of working.
  • Established Kaizen Program Offices (KPO) at corporate and plant levels, enhancing internal CI practitioner capabilities for facilitating Kaizen activities
  • Positioned the company's Operations for sustained gains, growth, and scalability through the establishment of a global lean operating system
  • Developed and deployed the 1-3 years Operations and Operational Excellence strategy and roadmap.

Reason seeking new opportunity: Seeking a long-term role and opportunity to embed, strengthen, grow, and positively impact.

Vice President of Global Operational Excellence & Continuous Improvement

Ultra Electronics Defense Inc.
Victor, New York
04.2021 - 11.2022
  • Led the global CI transformation strategy for 1-3 years in (6) business units, comprising (47) plants
  • Developed a strategic plan for OpExCI to align with Ultra's financial goals and operational needs
  • Established global operational excellence and CI strategy, roadmap, & performance management
  • Orchestrated (700+) kaizen events that achieved remarkable improvements in cost savings, cost avoidance, and cash flow
  • Executed strategy deployment for Ultra Way operating system, optimizing sprint activities and monitoring performance via change management tracking
  • Empowered (442) colleagues with capability to facilitate sprint activities, fostering (545) self-lead events
  • Report to Group CFO, and lead the Ultra Improvement Group (OpExCI CoE) team of (3) directors, (8) regional managers
  • Developed and implemented strategies to boost site's CI functions in role of Local OpExCI leader
  • Interim COO mentorship / development program, with CEO

Reason role concluded: Acquisition by Advent, and role made redundant

Corporate Director of Lean Mfg., Continuous Improvement (CI) & Operational Excellence

American Trailer World (Big Tex)
Richardson, Texas
12.2019 - 12.2020
  • Strategically constructed the 1-3-year Corporate Lean Operating System, CI strategy / road map across (25) plants
  • Developed and implemented the corporate CI learning management system to enhance employee skills
  • Oversaw alignment of 4 subsidiary acquisitions through implementation of lean/CI vision, mission, and operating system
  • Achieved $9.1 Million gross labor savings, exceeding the $6.8 million-dollar annual target
  • Executed the corporate kaizen activity initiative with proficiency, leading to the accomplishment of 82 productivity-focused improvement projects. Enhanced labor hours per unit measurements, along with increased first pass yield rates and establishment of systematic standard work practices, facilitated better problem-solving capabilities and promoted lean daily management
  • Held P&L responsibility for enterprise Operations and Continuous Improvement
  • Report to COO, and lead the corporate lean-CI team of (5) directors, (4) lean practitioners, (4) lean leaders, (3) lean change agents, (mentored (52) operations plant managers and general managers)

Reason role concluded: COVID, new pandemic cost reduction strategy, corporate role made redundant

Global Director of Asset Management, Maintenance & Reliability

Xylem water (Xylem Inc.)
Carrollton, Texas
02.2017 - 12.2019
  • Strategically cascaded the 1-3-year global Objectives, Goals, Strategies, and Measures (OGSM) initiatives
  • Developed and deployed the Engineering New Product Introduction and Design for Manufacturing programs
  • Pioneered the inception of the global operational logistics and material handling functions within the value stream at (5) global service centers (US, Canada, Philippines, Europe, South America)
  • Pioneered the company’s first TPM, asset management initiative (Design engineering, equipment inspection, tool replenishment, tool repair, preventative and proactive maintenance, work process flow, and build forecasting & SIOP processes)
  • Improved the corporate O&M, Capex, R&M budgets by $112 million
  • (operating cost reduction, new product intro)
  • Achieved an (43%) increase in on-time delivery results from 51% up to 94% (year over year)
  • Achieved a (32%) reduction in safety incidents through implementation of a workplace organization program
  • Achieved a (41%) efficiency gain in productivity through implementation of a lean daily management initiative
  • Spearheaded, and deployed the Continuous Improvement roadmap, principles, practices & LMS programs
  • Reported to COO, lead (173) operations and maintenance professionals, across (7) global service centers/hubs, (operations, equipment maintenance, operational logistics, and material handling functions)
  • Provided functional and strategic direction for (3) international locations.

Reason role concluded: Promotion and growth opportunity with ATW.

Sr. Plant Director - Coal Mining & Generation

Luminant - Energy Future Holdings (EFH)
Dallas, Texas
03.2008 - 11.2016

Progressive roles mastered:

  • Senior Mine/Plant Director - Coal Mining & Generation, Fairfield, Texas (2014-2016)
  • Regional Reliability Director – Corporate Mining Division, Dallas, Texas (2010-2014)
  • Lean Operating System Sr Manager - Corporate Power Generation Division, Dallas, Texas (2008-2010)

Corporate Toyota Change Agent/Sr. Manager - Operations Management Development Division OMDD

Toyota/New United Motors Manufacturing, Inc.
Erlanger, KY
01.1997 - 01.2008

TOYOTA mfg. roles mastered:

  • Corporate Toyota Change Agent/Sr Manager, Operations Management Development Division (OMDD/TSSC), Erlanger, KY. (2005-2008)
  • TPS Department Manager, Fremont, CA. (2004-2005)
  • Plastics Plant Manager, Fremont, CA. (2002-2003)
  • Production Manager, Fremont, CA. (2001-2002)
  • Maintenance Manager, Fremont, CA. (2000-2001)
  • Production Team Leader/Front-Line Supervisor, Fremont, California (1998-1999)
  • Team Member-Passenger Assembly, Fremont, California (1997-1998)

Education

Bachelor’s Degree - Communication Disorders Research and Science

San Jose State University
San Jose, California

Skills

  • Strategic deployment, execution & reporting
  • Policy Deployment
  • Enterprise optimization
  • Global Operations management & oversight
  • Organizational Leadership
  • Executive Performance Management
  • Continuous Improvement and value creation
  • Lean manufacturing principles & Practices
  • Organizational leadership development
  • Operating profit improvement
  • Operational Excellence
  • Productivity improvement
  • Free cash flow improvement
  • Business transformation
  • Culture transformation
  • Systemic transformation

Timeline

President of global operations, operational excellence & continuous improvement

Avon Protection LLC.
03.2023 - Current

Vice President of Global Operational Excellence & Continuous Improvement

Ultra Electronics Defense Inc.
04.2021 - 11.2022

Corporate Director of Lean Mfg., Continuous Improvement (CI) & Operational Excellence

American Trailer World (Big Tex)
12.2019 - 12.2020

Global Director of Asset Management, Maintenance & Reliability

Xylem water (Xylem Inc.)
02.2017 - 12.2019

Sr. Plant Director - Coal Mining & Generation

Luminant - Energy Future Holdings (EFH)
03.2008 - 11.2016

Corporate Toyota Change Agent/Sr. Manager - Operations Management Development Division OMDD

Toyota/New United Motors Manufacturing, Inc.
01.1997 - 01.2008

Bachelor’s Degree - Communication Disorders Research and Science

San Jose State University
Paul Hamilton