Rafay Adil

• Component responsible for Rear and Surround View applications for digital cameras and also
  the Fully Autonomous Parking Assist (FAPA)
• Successfully integrated novel features on digital cameras such as Virtual Wall, I²C/LVDS flash
  protocols and Trailer Hitch Zoom
• Authored performance specification for digital cameras by defining hardware, electrical and
  network requirements

Supported prototype group by coordinating the design, purchase, supplier delivery and
dispersal of chassis components for prototype/mule builds
 Led chassis product development team to execute frame, cradle and suspension design
 Directly managed procurement and delivery; achieved 95% on-time delivery (2018)

Successfully resolved major build delay for 2019 Heavy Duty Truck prototypes by working with
production buyers to resolve material shortages (high strength/lightweight steels)

Conducted root cause analysis to address vehicle build issues utilizing Eight Disciplines Problem
Solving (8Ds)
 Solved structural clash/interference issues between chassis and all interfacing components,
i.e. powertrain, body, electrical routing, etc.
 Communicated build issues to product development team to address inherent design flaws
and held supplier tiers accountable for quality

Participated in projects with the Plastics Pilot team which involved implementing new injection
molding and paint processes, for 2015 Toyota/Lexus vehicles

Rerouted travel path of Automated Ground Vehicles (AGVs) to integrate with new line layout by
learning and reprogramming AGV logic

Improved operator ergonomics of the 2015 Corolla instrument panel trim station by 30%;
project one sheet - https://www.slideshare.net/slideshow/embed_code/key/kkXaDFRkA8Ehio (MOVE INTO PROJECT SECTION)

Set up a Design of Experiments (DOE) with paint team for testing application of 2015 Lexus

colors on front and rear bumpers
 Tested six colors and three spray-paint variables including atomizing air, shaping air, and
bell flow rate

Managed manufacturing programs for prototype engine cradles, including the planning of builds
and facilitating engineering design changes

Improved layout for a spot weld cell by reconfiguring weld robots and repositioning fixtures to
optimize cycle times

Communicated with line integrators and construction contractors to facilitate plant capital
projects such as machining centers and welding lines