Experienced and innovative Associate Principal Scientist with a comprehensive background in upstream process development, complemented by strong knowledge of downstream purification and analytical techniques. Proven track record of leading cross-functional teams to optimize and scale bioprocesses, enhance product quality and drive efficiencies. Seeking a leadership opportunity in process development to leverage technical expertise and strategic vision fostering collaboration and innovation to advance pipeline goals and deliver high-impact biopharmaceutical solutions.
· Leadership & Team Management
Managed and mentored a team of 6 technical staff, including setting performance goals, development plans, and conducting regular performance reviews. Led training programs for new hires and provided ongoing mentorship to existing team members, enhancing skills in cell culture and viral vector production.
· Upstream Process Development
Spearheaded upstream process development for microbial (pDNA) viruses and cell cultures, ensuring scalable and reproducible processes for tech transfer to cGMP manufacturing. Led hands-on laboratory experiments, designing and executing multi-step projects that contributed to process optimization and product development.
· Project Management
Developed project timelines, work plans, and cost proposals, ensuring alignment with organizational goals and timelines. Managed day-to-day operations in the upstream process development laboratory, including troubleshooting and data analysis to drive continuous improvement.
· Documentation & Reporting
Authored and reviewed SOPs, manufacturing batch records, and process-related documents, ensuring accuracy, compliance, and traceability. Provided data analysis, statistical trending, and technical presentations to cross-functional teams to inform decision-making.
· Process Transfer & Tech Transfer
Coordinated successful technology transfer from bench-scale to pilot-scale and clinical manufacturing, ensuring smooth handoff to Quality Control teams. Worked closely with cross-functional teams to ensure the successful implementation of upstream processes into manufacturing environments.
· Safety and Lean Practices
Ensured compliance with environmental and safety standards in laboratory and pilot plant areas, consistently meeting safety benchmarks. Introduced Lean Production System tools to improve laboratory efficiency and process optimization.
· Developed and optimized scalable, robust, and cost-effective cell culture processesusing miniature, bench-scale, and larger disposable bioreactors for viral vector production in the laboratory.
· Provided in-plant support for cGMP manufacturingof preclinical and clinical materials, ensuring seamless transition from development to production.
· Set up, operated, and troubleshot single-use stirred-tank bioreactorsup to 200L scale, resolving technical challenges to maintain smooth process execution.
· Led upstream process R&Dfor biopharmaceuticals, including monoclonal antibodies (mAbs), immunoglobulins, vaccines (pDNA& viral), and other microbial/cell culture-derived therapies.
· Improved cGMP productionby driving clone selection, media/feed optimization, seed train development, bioreactor scale-up, and clone stability testing for efficient tech transfer to manufacturing.
· Led analytical method development projectsto enhance product quality assessment, ensuring rigorous testing and optimization protocols.
· Maintained and optimized process development equipment,recommending modifications to improve performance and operational efficiency.
· Interpreted and integrated analytical datawith cross-functional teams to refine process development plans and drive continuous improvement.
· Managed critical process data and documentation,ensuring regulatory compliance and maintaining accurate records for upstream process development activities.
· Collaborated with Downstream, QA, and QC teamsto facilitate smooth technology transfer and ensure successful implementation in manufacturing.
· Developed technical documentationincluding SOPs, reports, and data analysis; investigated deviations and led corrective actions to maintain process integrity.
· Evaluated and implemented new technologiesto advance upstream process development and maintain alignment with industry best practices.
· Led fermentation process development and improvement, including media optimization, strain development, and characterization to enhance yield, consistency, and product quality.
Scientific/Technical Skills and Equipment and Software: