Ruben Ghica
Clawson,MI
Summary
Controls Engineer with expertise in interpreting and implementing technical requirements to improve system accuracy and reliability. Proficient in PLCs, controls, and HMIs across various environments. Certified in FANUC Robotics and MTEC Controls.
Overview
6
6
years of professional experience
Work History
Controls Engineer
Ford Motor Company
01.2022 - Current
- Led and launched Promess Press, overseeing mechanical design, programming, and vendor communication to ensure seamless integration.
Co-lead NVH system upgrade installation, coordinating with vendors to transition from Sygnalasis to WMA. - Manage PLC upgrade project, transitioning from an obsolete Unity Pro PLC to a supported version for improved system reliability.
- Analyze station downtime by evaluating cycle time, jobs per hour, and lost production to determine financial impact.
- Calculate the cost of rebuilding lost parts on overtime to justify funding needs.
- Develop a business case and pursue funding through CIB approval or management review while coordinating trade employees and work orders.
- Debug electrical circuits for Modicon and Siemens assembly
- Create and program Vijeo and WinCC HMIs to optimize system interactions
- Install, debug, and program Siemens Step 7 PLC, UnityPro and Quantum PLCs, ABB, and FANUC robots
- Program and debug Cognex and Keyence vision systems for improved quality control
- Analyze and understand FIS, QTS, QLSCM, GPTS, and OMS system structures
- Ensure compliance with Ford standards and FAST template
Plant Controls Engineer
Dakkota Integrated Systems LLC
05.2021 - 01.2022
- Resolved operational issues promptly to minimize delays and unexpected costs.
- Provided technical support to plant production teams to ensure efficient operations.
- Maintained accuracy and reliability of PLC programs through troubleshooting and debugging.
- Diagnosed and resolve mechanical and electrical issues.
- Supported Instrument Panel production to meet assembly line targets.
Plant Floor Systems Engineer
Esys Automation
12.2020 - 03.2021
- Evaluated equipment, components, and systems to assess feasibility, design, operation, and performance.
- Worked with customers, internal teams, and the General Motors PFS team to define project needs and specifications.
- Aligned system-oriented projects with operational goals through cross-functional collaboration.
Junior PLC Programmer
KUKA North America
01.2020 - 03.2020
- Programmed PLC software for KUKA Pulse and manufacturing lines.
- Designed and operate HMI controls for line debugging at FCA Sterling Stamping Plant and Ford Motor Company.
- Optimized equipment operations to improve safety, efficiency, and accuracy.
- Interpreted blueprints and adjust machines to ensure precise specifications and high-quality production.
Electrical Controls Engineer
CEC Controls
06.2019 - 11.2019
- Analyzed conveyor system designs and operational workflows to deepen understanding of assembly and paint shop automation.
- Reviewed electrical schematics, blueprints, and control logic to enhance troubleshooting and problem-solving skills.
- Observed and documented best practices in equipment programming, system integration, and process optimization.
Education
MTEC Controls Technician and FANUC Robotics -
Macomb Community College
Warren, MISkills
- Robot Studio
- Modicon Unity Pro PLC
- Modicon Quantrum PLC
- Siemens Step 7 PLC
- Siemens HMI
- PanelMate HMI
- Microsoft Office Suite
- Mechanical Design
- Autocad
- ROBO Guide Design Program
Awards
- Competing Like a Challenger, Ford Motor Company
Awarded for the successful installation and integration of new high shim detection sensors on D42 OP 260.1 and 260.2 during the summer shutdown. Co-managed the entire project, including the design and build of the control panel for laser sensors, along with the development and integration of PLC and HMI software. This upgrade enabled the OP 260s to reliably reject any carrier assembly with an improperly seated differential shim, ensuring higher product quality and reliability for downstream customers. - "Own It" Excellence Award, Ford Motor Company
Received for the successful PLC changeover on D91s to NVH systems and for identifying and resolving technical issues. Led efforts to investigate, troubleshoot, and close out various system issues, ensuring operational efficiency and system stability. Recognized for exceptional problem-solving and dedication to maintaining production line standards.
Languages
Romanian
Native or Bilingual
Timeline
Controls Engineer
Ford Motor Company
01.2022 - Current
Plant Controls Engineer
Dakkota Integrated Systems LLC
05.2021 - 01.2022
Plant Floor Systems Engineer
Esys Automation
12.2020 - 03.2021
Junior PLC Programmer
KUKA North America
01.2020 - 03.2020
Electrical Controls Engineer
CEC Controls
06.2019 - 11.2019
MTEC Controls Technician and FANUC Robotics -
Macomb Community College
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