Sallu Jah
Raleigh,NC
Summary
Manufacturing professional with deep understanding of production workflows and machinery maintenance. Proven ability to enhance efficiency and drive continuous improvements in fast-paced environment. Adept at collaborating with team members to meet production goals and adapt to shifting priorities. Known for strong problem-solving skills and attention to detail.
Manufacturing professional with strong technical skills in equipment operation, maintenance, and troubleshooting. Proven ability to enhance production efficiency and ensure high-quality standards. Well-versed in safety protocols and lean manufacturing principles. Strong team collaborator who adapts seamlessly to changing demands and consistently delivers reliable results.
Highly motivated and detail-oriented professional with proven track record of troubleshooting, repairing and maintaining production machinery and equipment to achieve optimal efficiency. Proficient in understanding and interpreting blueprints, schematics and technical drawings to manage equipment according to specifications.
Detail-oriented individual with exceptional communication and project management skills. Proven ability to handle multiple tasks effectively and efficiently in fast-paced environments. Recognized for taking proactive approach to identifying and addressing issues, with focus on optimizing processes and supporting team objectives.
Thorough team contributor with strong organizational capabilities. Experienced in handling numerous projects at once while ensuring accuracy. Effective at prioritizing tasks and meeting deadlines.
Equipped with strong problem-solving abilities, willingness to learn, and excellent communication skills. Poised to contribute to team success and achieve positive results. Ready to tackle new challenges and advance organizational objectives with dedication and enthusiasm.
Overview
16
16
years of professional experience
Work History
Manufacturing Technician III
Guerbet Pharmaceutical
11.2018 - Current
- Performs complex manufacturing operations, including setup, operation, and maintenance of equipment used in dispensing, compounding, filling (isolators), and visual inspection.
- Serves as a subject matter expert on compounding/filling processes and equipment, providing guidance and training to other manufacturing employees.
- Monitors production processes to ensure adherence to SOPs, batch records, and quality standards, making real-time adjustments to maintain product quality.
- Troubleshoots and resolves complex equipment and process issues, minimizing downtime and ensuring efficient production flow.
- Conducts in-process and end-of-process sampling/quality checks, ensuring all manufactured products meet rigorous standards.
- Collaborates with cross-functional teams (e.g., Manufacturing Specialists, Technical Services, quality Assurance, Engineering, etc.) on continuous improvement initiatives to enhance product quality, safety, and efficiency.
- Is an active team member that enacts ideas and incorporates them as part of manufacturing readiness and execution.
- Employee is first to volunteer and largely contributes to performance of the team.
- Assists with the validation and qualification of new equipment and processes, ensuring seamless integration into the production workflow.
- Maintains accurate and detailed production documentation. Documentation is completed with minimum errors and recommendations are escalated to drive document revision to reduce errors.
- Follow applicable SOPs and cGMPs to perform assigned duties and tasks.
- Ensures timely completion and compliance with cGMP and all other relevant company training requirements.
- Legibly documents activities in real time on controlled documentation per SOPs and cGMPs.
- Performs in-process sampling, weight checks, and component counting and basic math calculations.
- Performs in-process inspection and finished product visual inspection.
- Performs cleaning of rooms, tools and equipment before and after use.
- Assists with other manufacturing areas as required.
- Performs activities right first time in areas of material handling/dispensing, compounding, and filling.
- Follows general instructions on routine work and detailed instructions on new projects or assignments.
- Follows all safety requirements and leads by example a safety-first culture.
- Assists with other manufacturing areas as required.
- Other duties as assigned.
- Equipment and component preparation and sterilization (i.e., filter integrity testing, autoclaving, parts wrapping)
- Compounding
- Vial washing / Depyrogenation
- Aseptic Filling / Stoppering / capping
- Lyophilization
- Visual inspection
- Facility cleaning/Sanitation
- Documentation Review (Batch Record, logbooks.)
Aseptic Filling Technician
Grifols Pharmaceutical
03.2012 - 10.2018
- Responsible for equipment setup and operation in a biologics processing environment for plasma derived pharmaceuticals.
- Class A/B gowning qualified for facility cleaning of fill suites.
- Operate support fill equipment such as the glass inspection stations, rinser/tunnel, VAM and over sealer. Load carts with vials or syringes.
- Perform SIP Operations and filter integrity testing.
- Prepare chemical solution for production use. Strict adherence to Dept. Safety Rules.
- Perform material handling and glass inspection activities.
- Detailed, general facility housekeeping i.e. minor cleaning, keeping work and production area neat and free from clutter, etc.
- Cleaning - Sanitization per procedures, documentation of sanitization, mopping, disinfecting (floors, walls, equipment).
- Operate motorized (i.e. Fork truck, lift jack, etc.) transport equipment for moving supplies.
- Real time documentation (i.e. BPR) during production run and maintain accurate records/logs.
- Monitor and operate various computer control systems for production activities i.e. SCADA and Andover.
- Operated filling machinery to ensure precise dosage and packaging of pharmaceutical products.
- Monitored production lines for compliance with safety and quality standards, maintaining operational efficiency.
- Conducted routine maintenance and troubleshooting on filling equipment, minimizing disruptions in production activities.
- Trained new technicians on standard operating procedures and equipment operation for enhanced team performance.
- Collaborated with team members to streamline filling processes, reducing downtime and improving workflow.
- Implemented process improvements that increased overall productivity while ensuring adherence to regulatory guidelines.
- Led quality control initiatives, performing inspections and audits to uphold product integrity and safety standards.
- Developed training materials for staff development, enhancing skillsets and operational knowledge within the team.
- Maintained safety standards, adhering to OSHA guidelines during daily tasks and procedures.
- Demonstrated flexibility in adapting to changing schedules or job assignments as needed to support overall operational success.
- Upheld company standards for quality control, performing routine inspections throughout the production process.
- Increased output by troubleshooting and resolving technical issues promptly.
- Contributed to continuous improvement initiatives, identifying opportunities for optimization within the filling department.
- Reduced downtime by conducting regular preventive maintenance on filling machines.
- Reported malfunctions and errors to supervising staff, addressed concerns and supported other machine operators completing challenging workloads under tight schedules.
- Assembled products according to changing daily work orders and specific customer needs.
CNC Machine Operator
Madern International
Apex, NC
10.2010 - 01.2012
- Operated CNC machines to produce precision components per specifications.
- Maintained and calibrated equipment for optimal performance and quality assurance.
- Monitored production processes, identifying and resolving issues promptly.
- Collaborated with engineering teams to optimize machining processes and improve efficiency.
- Implemented process improvements that reduced waste and enhanced productivity.
- Trained junior operators on machine setup, operation, and safety protocols.
- Conducted routine inspections, ensuring adherence to safety standards and regulatory compliance.
- Developed detailed documentation for machine operation procedures and maintenance schedules.
- Properly loaded and unloaded materials in and out of machines.
- Performed daily cleaning to keep machines in good working condition and prolong equipment lifespan.
- Inspected finished parts by checking for defects to meet quality standards.
- Increased product quality by adhering to strict tolerances and carefully monitoring machining processes.
- Reduced material waste through precise programming of CNC machines for accurate cutting and milling operations.
- Monitored machines during operation to make adjustments when necessary and produce quality parts.
- Maintained tight tolerances with design specifications.
- Trained and coached new team members on proper machine set-up procedures.
- Input instructions to program CNC machines to control machine movement and produce parts to specification.
- Moved finished work to correct staging area for disposition.
- Manually set up machinery, lathes, and grinders.
- Learned and followed safety procedures to keep machines operated safely and prevent accidents.
- Kept accurate operating records by documenting machine usage, production numbers and any issues that arose.
- Helped maintain inventory by tracking materials and tools to keep resources readily available and easily accessed.
- Completed projects within tight deadlines by prioritizing tasks strategically and working efficiently under pressure.
- Adhered to high level of safety by following company rules and regulations to prevent injuries.
- Improved workplace safety, conducting regular inspections and promptly addressing any hazards or mechanical issues.
- Exceeded productivity targets consistently, skillfully managing time and workload to achieve outstanding results.
- Performed accurate Type tool changes and offsets.
- Troubleshot technical issues effectively, minimizing disruptions to production schedules and maintaining high levels of output.
- Supported quality control and inspection processes to promote production of quality products.
- Assessed equipment after each production run and performed preventive maintenance to keep machines running smoothly.
- Mentored junior operators, sharing knowledge of CNC operations and best practices for safe, efficient performance.
- Safeguarded company assets through diligent care and maintenance of expensive machinery, prolonging equipment lifespan and value retention.
- Assisted in inventory management practices such as tracking tooling, materials used, and monitoring stock levels to maintain production readiness.
- Streamlined workflow with effective management of multiple CNC machines simultaneously.
- Demonstrated adaptability by quickly learning new software programs for advanced CNC machine operation.
- Collaborated with quality assurance teams to ensure manufactured components met or exceeded customer expectations regarding fitment, finish, functionality.
- Collaborated with engineering teams to refine design specifications, ensuring optimal manufacturing outcomes.
- Contributed to cost-saving initiatives by efficiently utilizing resources and reducing machine downtime.
- Resolved production bottlenecks, facilitating smoother workflow and faster turnaround times.
- Facilitated cross-training among team members, fostering versatile and highly competent workforce.
- Reduced material waste, optimizing cutting paths and tool usage during machining processes.
- Maintained up-to-date knowledge of industry trends and advancements, applying best practices to daily operations.
- Enhanced operational efficiency, organizing work area and tools for quick changeovers between jobs.
- Increased machine utilization rates, meticulously scheduling jobs based on complexity and delivery requirements.
- Enhanced team skill set with introduction of advanced CNC programming techniques during monthly training sessions.
- Played key role in achieving departmental goals by consistently meeting and exceeding production targets.
- Ensured high levels of customer satisfaction by producing complex components within tight tolerances and deadlines.
- Contributed to continuous improvement efforts by suggesting enhancements to CNC programming and operations.
- Optimized tool life and reduced costs by selecting and testing new cutting materials and technologies.
- Contributed to product innovation by providing feedback on prototype machining, leading to design improvements.
- Improved production efficiency with thorough planning and execution of complex machining projects.
- Enhanced precision in manufactured parts by consistently calibrating and adjusting CNC machinery before each production run.
- Streamlined workflow and increased team productivity by implementing more efficient job setup procedure.
- Fostered safer work environment by conducting regular safety audits and ensuring compliance with all regulations.
- Supported environmental initiatives by implementing sustainable machining practices and reducing energy consumption.
- Maintained high operational standards, leading to significant reduction in machine downtime through rigorous preventive maintenance routines.
- Collaborated with engineering teams to refine product designs for manufacturability, leading to smoother production runs.
- Achieved consistent product quality by adhering to strict machining parameters and conducting detailed inspections of finished pieces.
- Ran multiple CNC machines simultaneously to increase production capacity.
- Assisted other machinists with set-up and troubleshooting of CNC machines.
- Utilized calipers and other measuring tools to increase accuracy of parts.
- Operated CNC machines to produce components with tight tolerances.
- Instructed new employees on operation of CNC machines.
- Adjusted machine settings to achieve desired results and meet customer specifications.
- Measured completed pieces to identify product irregularities and specifications non-conformance; adjusting machines to correct issues.
- Performed periodic maintenance and repairs on CNC machines.
- Completed manual adjustments and tooling changes in absence of automatic programming.
- Inspected parts to meet customer specifications and quality standards.
- Detected malfunctions and control errors by monitoring machine operation and checking completed pieces.
- Collaborated with other departments to meet customer requirements.
- Prevented machine breakdown by maintaining proper lubrication and cooling during operation.
- Reviewed and interpreted schematics, blueprints, and work instructions to determine product specifications and machine requirements.
- Followed detailed instructions to accurately produce complex components.
- Input instructions for machine operations based on specifics of work orders.
Education
Associate degree - Biopharma
Vance Granville Community College
High School Diploma - undefined
Millbrook High
Skills
- Capable of executing tasks with minimum oversight while giving guidance to team to ensure manufacturing success
- Excellent verbal and written communication skills, works collaboratively in a team environment and stands in for lead during shift exchange
- Proven ability to operate, troubleshoot, and maintain complex manufacturing equipment
- Demonstrated leadership skills, with experience training and mentoring team members
- Strong analytical and problem-solving skills with a focus on detail and accuracy
- Applies job skills, company policies and SOPs to complete a variety of assignments
- Strong problem-solving and basic trouble-shooting ability required
- Strong detail orientation and organizational skills required
- Ability to train others effectively
- Ability to perform basic math calculations
- Ability to read and comprehend detailed written instructions and apply instructions during execution is required
- Ability to move materials throughout the facility using appropriate methods and equipment required
- Ability to use the appropriate PPE base on product (ie PAPR, Supplied Air Respirator)
- Basic computer skills (Microsoft Office) and familiarity with electronic documentation system is required
- Good manufacturing practices
- Safety protocols
- Equipment troubleshooting
- Precision assembly
Timeline
Manufacturing Technician III
Guerbet Pharmaceutical
11.2018 - Current
Aseptic Filling Technician
Grifols Pharmaceutical
03.2012 - 10.2018
CNC Machine Operator
Madern International
10.2010 - 01.2012
Associate degree - Biopharma
Vance Granville Community College
High School Diploma - undefined
Millbrook High