Summary
Overview
Work History
Education
Skills
Timeline
Generic

Sally Varese

Newton,NJ

Summary

Chemical Engineer with 7+ years of experience in regulated manufacturing, supplier qualification, packaging support, process engineering, quality systems, and cross-functional operations. Experienced in vendor evaluation, CAPA, packaging compliance, risk mitigation, process optimization, and cost reduction initiatives. Proven ability to collaborate with suppliers and internal stakeholders to improve quality, operational efficiency, and business performance.

Overview

9
9
years of professional experience

Work History

Technical Writer/Editor

IDEA (Packaging Testing)
11.2024 - Current
  • Partner with cross-functional stakeholders to deliver accurate technical reports and standardized documentation supporting quality, compliance, and customer satisfaction.
  • Develop and standardize SOPs, templates, and reporting processes to improve operational efficiency and reduce process variability.
  • Review testing requests and results to ensure alignment with customer requirements, specifications, and quality expectations.
  • Used technical drawings to evaluate engineering stack-up tests for tooling validation and component assembly

QA Regional Engineer II

SHISEIDO
02.2022 - 07.2023
  • Led supplier and contract manufacturer investigations, CAPA implementation, and performance monitoring across regulated manufacturing environments.
  • Conducted vendor qualification and supplier evaluations, assessing quality, compliance, reliability, and operational performance.
  • Developed KPI reports and statistical analyses to monitor consumer complaints, supplier performance trends, and quality risks.
  • Partnered with internal manufacturing teams and external suppliers to drive corrective actions, continuous improvement, and supply continuity initiatives.
  • Supported risk mitigation strategies through data analysis, CAPA management, and cross-functional collaboration.

Manufacturing/Process Engineer II

SHISEIDO
01.2021 - 02.2022
  • Managed vendor relationships supporting tooling design, equipment procurement, and manufacturing implementation projects.
  • Developed procedures for manufacturing scale down and ran process validations.
  • Led process optimization and cost reduction initiatives to improve manufacturing efficiency and reduce cycle times.
  • Executed equipment qualification activities (IQ/OQ/PQ) and supported risk mitigation through structured root-cause analysis and CAPA.
  • Collaborated with Operations, QA, QC, and external suppliers on product launches, scale-up activities, and process improvements.
  • Developed and maintained SOPs, specifications, change controls, and validation documentation supporting regulated manufacturing operations.

QA Engineer

PL Developments
05.2020 - 01.2021
  • Prepared packaging safety assessments and material equivalency reports, supporting packaging qualification and regulatory compliance.
  • Managed change controls and technology transfer processes while ensuring timely implementation and stakeholder alignment.
  • Analyzed manufacturing and laboratory data to identify recurring issues, mitigate risks, and drive corrective actions.
  • Supported packaging-related compliance initiatives under FDA and USP requirements in regulated manufacturing environments.

Product Developer and Analytical Chemist

BASF The Chemical
Edison, NJ
03.2017 - 02.2019

March 2017 – February 2019

• Analyzed and investigated catalyst active sites and development methods for root cause analysis of catalytic deactivation using methods of analytical chemistry and statistics.

• Modeled and automatized the process of sample preparation and measurements ensuring high accuracy, efficiency and fast results.

• Optimized experimental parameters using Minitab, that involved product performance evaluation.

• Worked independently and as a team member evaluating product performance both, in Pilot Plant and lab.

Education

Bachelor of Science - Chemical Engineering

The City College of New York
New York, NY
05-2017

Skills

  • Strategic Sourcing
  • Supplier Qualification
  • Vendor Management
  • Packaging Compliance
  • CAPA
  • Cost Reduction
  • Process Improvement
  • Supplier Performance Metrics
  • Change Control
  • Quality Systems
  • Regulated Manufacturing
  • Cross-functional Leadership
  • Equipment Procurement
  • Continuous Improvement
  • Editing and proofreading

Timeline

Technical Writer/Editor

IDEA (Packaging Testing)
11.2024 - Current

QA Regional Engineer II

SHISEIDO
02.2022 - 07.2023

Manufacturing/Process Engineer II

SHISEIDO
01.2021 - 02.2022

QA Engineer

PL Developments
05.2020 - 01.2021

Product Developer and Analytical Chemist

BASF The Chemical
03.2017 - 02.2019

Bachelor of Science - Chemical Engineering

The City College of New York