Summary
Overview
Work History
Education
Skills
Awards
Timeline
Generic
Sathish Kumar Ganesan

Sathish Kumar Ganesan

Chennai,India

Summary

Dynamic manager with a proven track record at Calsonic Kansei Motherson, excelling in maintenance management and budget oversight. Expert in PDCA methodologies and sustainability initiatives, fostering team development and ensuring compliance with ISO standards. Strong leadership and interpersonal skills drive operational excellence and continuous improvement in manufacturing processes.

Overview

25
25
years of professional experience

Work History

Manager (Head Of The Department)

Calsonic Kansei Motherson Auto Products Private Limited
Chennai, India
06.2012 - Current
  • Oversaw plant and machine maintenance operations to enhance efficiency and reliability.
  • Implemented PDCA management for effective maintenance diagnosis and resolution.
  • Managed budgets to achieve operating profit targets, including EBIT and EBITA.
  • Ensured strict adherence to safety protocols and systems across all operations.
  • Conducted audits for IATF, MACE, QSES, QPES, ISO, OSHA, and PHA compliance.
  • Executed Monozukuri tasks to promote continuous improvement in manufacturing processes.
  • Developed multi-skill training programs to enhance team capabilities and performance.
  • Managed KPIs and sustainability metrics to drive environmental, social, and governance objectives.

Engineer

Victory Packaging Limited
BASSETERRE, West Indies
05.2005 - 01.2012
  • Managing Engineering, Quality and Production department reporting directly to the General Manager/Managing Director.
  • Act as customer service representative to assist the sales office with product information as well as locally throughout the year.
  • All machines and accessories will be serviced and no breakdown maintenance.
  • Machines handled are as follows WINDSOR INJECTION MOLDING MACHINE-150 TON RANA SEMI –AUTOMATIC STRETCH BLOW MOLDING MACHINE FROM 225ML TO 5 LITERS. COMPRESSOR FROM RANGE 10 H.P TO 30 H.P DRYER-PRASAD KOCH

Supervisor

Shripet Polymers (Shripet Cybertech Systems Ltd)
Silvassa
10.2002 - 04.2005
  • Managed Production and Maintenance department operations to ensure seamless workflow.
  • Reported directly to Production manager, providing updates on departmental activities.
  • Handled machinery including AOKI Single Stage Stretch Blow Molding Machine 250LL50 and AKH80.
  • Operated Sony Semi-Automatic Stretch Blow Molding Machines for containers ranging from 20ml to 5 liters.
  • Maintained compressors with capacities from 10 HP to 70 HP, including K.G. Khosla, ELGI, and Ingersoll Rand models.
  • Oversaw dryers from L&T and Bry-Air, ensuring optimal performance.
  • Managed Ferromatik Milacron 150T injection molding machine operations to meet production demands.
  • Supervised 1500 KVA Synergy diesel generator maintenance for reliable power supply.

Diploma Trainee

Futura Polymers Ltd
Manali, India
05.2002 - 09.2002
  • Served as Diploma Trainee in electrical and instrumentation department.
  • Reported directly to Engineer on departmental operations.
  • Handled HUSKY Injection Molding Machines: GL300, SX500, XL300, XL225, and Index 90.

Electrician

Swabs India (P) Ltd
Chennai, India
09.2000 - 04.2002
  • Company Overview: This company is the manufacturer of ear buds only for export.
  • Worked as an electrician in the maintenance department.
  • This company is the manufacturer of ear buds only for export.

Education

DIPLOMA IN ELECTRICAL AND ELECTRONICS ENGINEERING -

01.2000

TAILOR MADE PROGRAM IN PLASTIC PROCESSING AND MACHINE MAINTENANCE -

CIPET
01.2000

10th Class -

12th Class -

Skills

  • Maintenance Management Diagnosis
  • Leadership
  • Interpersonal skills
  • Vendor management
  • Time Management
  • PDCA management
  • Communication
  • Budget Management
  • Sustainability
  • Monozukuri
  • Audit Management
  • ISO 14001
  • ISO 45001
  • ISO 50001
  • PHA
  • Safety Audit
  • MSECS
  • Process Audit

Awards

  • Awarded Maintenance Diagnosis Instructor Headquarters Japan - Calsonic Kansei Japan
  • Awarded Best Monozukuri Green Project for Solar
  • Awarded as IATF internal Auditor

Timeline

Manager (Head Of The Department)

Calsonic Kansei Motherson Auto Products Private Limited
06.2012 - Current

Engineer

Victory Packaging Limited
05.2005 - 01.2012

Supervisor

Shripet Polymers (Shripet Cybertech Systems Ltd)
10.2002 - 04.2005

Diploma Trainee

Futura Polymers Ltd
05.2002 - 09.2002

Electrician

Swabs India (P) Ltd
09.2000 - 04.2002

DIPLOMA IN ELECTRICAL AND ELECTRONICS ENGINEERING -

TAILOR MADE PROGRAM IN PLASTIC PROCESSING AND MACHINE MAINTENANCE -

CIPET

10th Class -

12th Class -

Sathish Kumar Ganesan