SEKHAR BABU BOGGITI
Buffalo,NY
Summary
Dynamic Industrial Engineer with 3 years of experience leveraging Lean Methodologies and cutting-edge technologies for Process Optimization, Cost Reduction, and Improved Product Quality. Skilled in cross-functional collaboration, project management, and data-driven decision-making. Committed to Continuous Improvement and adept at addressing complex industrial challenges. Actively seeking opportunities to connect with industry professionals and contribute to innovative solutions for organizational growth.
Overview
4
4
years of professional experience
1
1
Certification
Work History
Industrial Engineer
Baltimore Gas & Electric
01.2023 - 12.2023
- Implemented DMAIC principles to analyze, improve, and control industrial processes, driving efficiency enhancements and defect reduction.
- Executed Failure Mode and Effects Analysis (FMEA) to proactively identify and mitigate risks in industrial processes, ensuring high-quality outcomes.
- Implemented Lean Processes for streamlined operations, reducing waste and enhancing productivity within the industrial environment.
- Leveraged expertise in Industrial Engineering to optimize workflows, improving product quality and reducing cycle times.
- Executed corrective actions based on root cause analysis, addressing process deviations and ensuring continuous improvement in product quality.
- Applied strong problem-solving skills to troubleshoot and resolve issues in real-time, minimizing downtime and enhancing process reliability.
- Conducted comprehensive process audits to assess compliance, identify improvement areas, and ensure adherence to quality standards.
- Utilized root cause analysis methodologies to identify underlying issues, facilitating targeted and effective problem resolution in industrial processes.
- Demonstrated effective written communication skills in documenting processes, creating SOPs, and maintaining detailed technical documentation.
- Evaluated proposed project investments by conducting cost-benefit analyses.
- Created policies and procedures for quality assurance, best practices and project management.
- Applied value stream mapping techniques to assess current state processes and develop future state plans aligning with organizational objectives.
Industrial Engineer
Sri Lakshmi Paints and Coating
02.2020 - 11.2021
- Introduced Just-in-Time (JIT) inventory management, reducing carrying costs by optimizing reorder points and minimizing waste through demand-driven production, resulting in savings of $10,000 per year.
- Oversaw the successful integration of Internet of Things (IoT) sensors to monitor and track shipments and inventory in real-time, enhancing supply chain visibility and reducing lead times by 20%, saving $20,000 in operational costs.
- Employed Exponential Smoothing methods for demand forecasting, achieving a remarkable 20% improvement in forecast accuracy and cutting down stockouts for critical SKUs, leading to a revenue increase of $50,000 per year.
- Led Define-Measure-Analyze-Improve-Control (DMAIC) projects, achieving a 10% reduction in defects and improving process capability, resulting in a cost savings of $15,000 per year.
- Introduced a Kanban pull system for production, decreasing overproduction and revising production flow, leading to an 18% reduction in work-in-progress inventory and a cost savings of $12,000 per year.
Industrial Engineer Trainee (Internship)
NADHI BIO Products Private Limited
12.2019 - 01.2020
- Utilized SCADA software to monitor boiler maintenance and operations at a thermal power plant, improving operational efficiency by 10%.
- Acquired valuable insights into the operation of complex machinery by collaborating with experts and actively seeking knowledge, contributing to the team's enhanced performance.
- Conducted time studies to identify opportunities for reducing cycle times and improving throughput.
- Collaborated with power plant engineers to optimize settings and output levels, resulting in a remarkable 95% increase in boiler efficiency, while maintaining strict adherence to safety guidelines and regulations to ensure the safety of colleagues.
Education
Master of Science - Industrial Engineering
University At Buffalo, The State University of New York
Buffalo, NY05.2023
Bachelor of Science - Mechanical Engineering
National Institute of Technology, Patna
Patna, Bihar05.2021
Skills
- Technical: Lean, Six Sigma, Simulation
- Process Improvement: DMAIC, Lean Manufacturing, Continuous Improvement, 5S, 8D, Root Cause Analysis
- Reporting Tools: Power BI, Tableau, Minitab
- Software: CREO, SolidWorks, AutoCAD, Ansys, MATLAB
- Other Tools: Microsoft Office (Excel), Microsoft SharePoint, SCADA Systems
Certification
Six Sigma Green Belt
Projects
Fabrication of Air Craft Components - Computer Numerical Control.
- Fabricated an Engine Part DUCT with CNC turning (Fanuc Controller) and CNC Milling Machines (Hass Controller), with the help of turning inserts and milling tools by using Numerical Control Programming (G&M Codes).
- We deployed a few tools to inspect the manufactured part in accordance with its geometric dimensions and tolerance to determine the part’s quality.
PLC Automation (Silo Process).
- Empty bottles run on 1 conveyor belt by a single-phase induction motor until identified by a photo-switch sensor.
- It halts the motor and starts a liquid filling apparatus for 3 seconds.
- Finally, the level sensor ends the filling. Conveyor is commenced again to fill new bottles; this repeated each cycle for 6 seconds.
Timeline
Industrial Engineer
Baltimore Gas & Electric
01.2023 - 12.2023
Industrial Engineer
Sri Lakshmi Paints and Coating
02.2020 - 11.2021
Industrial Engineer Trainee (Internship)
NADHI BIO Products Private Limited
12.2019 - 01.2020
Master of Science - Industrial Engineering
University At Buffalo, The State University of New York
Bachelor of Science - Mechanical Engineering
National Institute of Technology, Patna
Six Sigma Green Belt
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