Certified Level 4 USA Hockey Coach
Stephen Bannasch
Chief Engineer Dimensional And Quality Engineering
Birmingham,MI
Summary
Strategic Chief Engineer exceptionally well-versed in New Product Process Assurance and Dimensional Engineering and Quality practices as they relate to Lean/Six Sigma. Documented success in identifying areas of improvement, designing Automotive prototypes and developing projects and plans. Proficient at handling 3D design functions and developing designs that support fabrication and manufacturing processes to achieve a true one-pice flow.
Overview
1
1
Certification
5
5
years of post-secondary education
32
32
years of professional experience
Work History
Chief Engineer
Mahindra
Auburn Hills, MI
03.2018 - Current
- Lead team of 28 engineering professionals focused on Product Process Assurance.
- Planned and directed projects focused on improving areas such as Product Design, Manufacturing Process and Operational Quality.
- Worked closely with vendors and internal sourcing to establish relationships, fostering new opportunities, solutions and cost savings.
- Attended weekly department head meetings to share information and voice concerns.
- Analyzed business targets and benchmarking requirements to determine system design, potential issues and related cost for each project request.
- Trained Dimensional and Quality engineers on the Dimensional Engineering processes to streamline overall productivity for Manufacturing projects.
- Followed up with external contractors, project owners and other stakeholders to gather information and resolve issues.
- Monitored project progress, ensuring conformance to design specifications and manufacturing quality standards.
- Led new and updated designs using 3DCS and QDM Software.
- Promoted and implemented Product Design and manufacturing process improvements company-wide.
- Produced the fastest product rollout and highest quality in Mahindra through effective multitasking on design, engineering and manufacturing.
- Developed and implemented process flow improvement and standardization projects.
- Oversaw quality assurance protocols to optimize designs.
- Applied mathematical skills and understanding of engineering principles to design new products, tools and systems.
North American Director of Dimensional Engineering
Mahindra
Auburn Hills, MI
10.2014 - 03.2018
- Created and implemented new Engineering area of expertise in Mahindra.
- Hired, supervised and coached 28 employees on product process development strategies focused on design, tooling, fixtures, GD&T and assembly processes to optimize one piece flow.
- Developed internal and external relationships by mentoring engineering groups on the benefits of the Dimensional Engineering process.
- Held one-on-one meetings with CEO to identify selling hurdles and offered insight, including Product Development and Pre-Lean activities into how best to produce a product.
- Aligned Dimensional Engineering procedures and Manufacturing processes by implementing 3DCS and QDM software.
- Brought about industry-leading change by applying strategic industry knowledge and leadership skills in Datum Management.
- Collaborated cross-functionally with international leaders to establish a consistent message and experience across all platforms across the globe.
- Established product developmental strategy, best practices and process improvements.
Quality Manager
Johnson Controls
Plymouth, MI
06.2011 - 10.2014
- Collaborated with engineering representatives and oversaw quality control implementations and reporting.
- Equipped and organized facility to comply with company strategy for online and offline quality controls.
- Developed and deployed production control plans, including creating all related work instructions and procedures.
- Evaluated quality problems and performed Dimensional studies to identify and resolve issues.
- Managed and archived quality documentation and participated in internal and external quality audits.
- Orchestrated and led team in designing and establishing new gauging methods for metal and mech systems on production floor.
- Devised specifications for product processes and new designs.
Dimensional Engineering Director
Tesla
Hawthorne, CA
12.2009 - 01.2011
- Functioned as primary point of contact for high-profile clientele, addressing concerns and meeting or exceeding expectations.
- Oversaw assignment of engineering tasks by creating frameworks free of wasteful redundancy and unnecessary dependencies.
- Lead team of 8 engineering professionals focused on Dimensional Engineering.
- Established, planned and directed the development of the Model S product manufacturing and process launch.
- Led Model S Product and Process prototype development efforts, presenting engineering opportunities to Elon Musk for go-no-go decisions.
- Built strong teams through selective recruitment and post-hire mentorship of Dimensional Engineering.
Program Manager
Herman Miller
Holland, MI
08.2000 - 12.2009
- Scheduled and supervised new product development meetings to update cross functional team members on program details and milestones.
- Coached team members on productivity strategies, policy updates and performance improvement plans to accomplish challenging goals.
- Monitored progress of programs, using and applying programming documents, program directives, funding documents and other program material.
- Attained improvement in technical project delivery processes by leading global infrastructure engineering project management process improvement.
- Oversaw six projects each year from concept through final delivery.
- Planned, created, tested, and deployed system life cycle methodology to produce high quality systems to meet and exceed customer expectations.
- Participated in LEAN and Six Sigma events and routinely looked for processes to apply LEAN concepts.
- Launched quality assurance practices for each phase of development
- Instituted quality systems within organization encompassing training, corrective and preventative action.
- Developed detailed timing plans based on broad guidance and direction.
Manager European Operations
Dimensional Control Systems
Troy, MI
01.1989 - 08.2000
- Established a Governmental Research Division Awarded a Small Business Innovative Research (SBIR) grant that generated $14 million in research revenue for DCS product development
- Co-wrote presentation of Key Product Characteristics (KPC’s) to the United States Congress for Tunner Aircraft Loader.
- Selected by General Motors and Chairman of the ASME Y14.5 M 1992 committee to lead implementation of global manufacturing and quality locating standards at their European and South American affiliate Opel. Requested by Opel Chief Engineer to train and developing Opel Engineers in new quality/manufacturing standards.
- Established European office of operations. Controlling budgets, overseeing customer accounts, managing scheduling and driving meetings.
- Partnered with EDAG ag. to effectively manage and train newly developed Dimensional Engineering department for Europe.
- Oversaw day-to-day operations, including supervising 30 -person team across 4 sites.
Education
Bachelor of Science - Program Management
Eastern Michigan University
Ypsilanti, MI 09.1987 - 06.1992
No Degree - Quality
Eastern Michigan University
Ypsilanti, MISkills
Workflow planning
System integration
Production understanding
Mechanical engineering
Product development
Cost reduction and containment
New product introductions strategies
Cost reduction strategies
Project development and life cycle
Data Collection
Process integration
Training & Development
Teamwork
Planning and Coordination
Supervision
Cultural awareness
Troubleshooting
Quality control
Data management
Self-motivated professional
Teambuilding
Critical thinking
Project Management
Detail-oriented
Conflict resolution
Quality control guidelines
Relationship-Building
Leadership
Organization and Time management
Geometric Dimensioning and Tolerancing (GD&T)
Certification
Program Management Professional (PMP) expired
Interests
Certified Handicap Chairman for Ravines Golf Course
Brother Rice High School Hockey Coach
Board of Directors for Saugatuck Yacht Club
Timeline
Chief Engineer
Mahindra
03.2018 - Current
North American Director of Dimensional Engineering
Mahindra
10.2014 - 03.2018
Quality Manager
Johnson Controls
06.2011 - 10.2014
Dimensional Engineering Director
Tesla
12.2009 - 01.2011
Program Manager
Herman Miller
08.2000 - 12.2009
Manager European Operations
Dimensional Control Systems
01.1989 - 08.2000
Bachelor of Science - Program Management
Eastern Michigan University
09.1987 - 06.1992
No Degree - Quality
Eastern Michigan University