Summary
Overview
Work History
Education
Skills
Projects
Personal Information
Timeline
Generic

SYED S. AHMED

Peoria,IL

Summary

Industrial Engineering graduate student with project engineering, process optimization, and manufacturing improvement experience. Optimizing a paint line cure oven at CNI Industrial using DOE, thermal profiling, and FlexSim discrete-event simulation to improve cure time and throughput. Skilled in Lean Manufacturing, root cause analysis, and cross-functional coordination across automotive manufacturing and maintenance teams.

Overview

4
4
years of professional experience

Work History

Graduate Research Project – Paint Line Cure oven optimization and overall paint line simulation. (Expected)

CNI Industrial, in partnership with Bradley University
08.2026 - 01.2027
  • Optimizing a production paint line cure oven through a Design of Experiments (DOE) aimed at identifying the shortest cure time that still meets paint quality requirements.
  • Collecting and analyzing oven and part temperature profiles with a Datapaq thermal profiling system and evaluating cure results through paint quality testing.
  • Developed a FlexSim discrete-event simulation (DES) model of the paint line to establish baseline throughput and evaluate the impact of reduced cure times.

Manufacturing & Maintenance Engineering Intern

Maruti Suzuki
Hyderabad, India
05.2023 - 06.2023
  • Analyzed material flow and production-floor workflows across 7–8 vehicle models, identifying bottlenecks and applying Lean and Industrial Engineering principles to improve throughput and operational efficiency.
  • Supported Manufacturing, Maintenance, and shop-floor teams with documentation of standard operating procedures (SOPs), inspection procedures, and maintenance records supporting equipment reliability and process consistency.

Education

Master of Science - Industrial Engineering

Bradley University
12.2026

Bachelor of Engineering - Mechanical Engineering

Osmania University
07.2024

Skills

  • Project Planning
  • Stakeholder Communication
  • Engineering Change Records
  • Continuous Improvement
  • PDCA
  • Time Studies
  • Standard Work (SWI/SOPs)
  • DFM/DFA
  • Quality Testing
  • Design of Experiments (DOE)
  • Engineering Statistics
  • Process Performance Metrics
  • AutoCAD
  • ANSYS (2D/3D modeling, assembly design)
  • Minitab
  • Microsoft PowerPoint
  • Cross-Functional Team Leadership
  • Resource Coordination
  • Lean Manufacturing
  • Process Optimization
  • Value Stream Mapping (VSM)
  • Process Flow Diagrams
  • BOM
  • Quality Engineering
  • Root Cause and Bottleneck Analysis
  • Thermal Profiling (Datapaq)
  • Process Validation Support
  • Data-Driven Decision Making
  • CATIA
  • FlexSim (Discrete-Event Simulation, throughput analysis)
  • Microsoft Excel (data analysis)
  • Microsoft Word
  • Projects

    • HHO Hybrid Vehicle Capstone Project – Osmania University 2023 – 2024, Led a 4-member cross-functional team to integrate an HHO generator kit into a 2008 motorcycle, assembling mechanical, electrical, and engine systems to improve fuel efficiency., Managed project budgeting, planning, and technical documentation from concept through completion; delivered on budget with clear engineering change records.
    • Electric Go-Kart Design & Fabrication – 2nd Place, Intercollegiate Competition 2022 – 2023, Contributed to steering system design and bodywork fabrication for a competition-grade electric go-kart., Secured ?6 lakh (?$7,200 USD) in sponsorship through outreach and managed a ?7 lakh total project budget to completion.

    Personal Information

    • Title: M.S. Industrial Engineering | Available for On-Site Work
    • Availability: Available for On-Site Work

    Timeline

    Graduate Research Project – Paint Line Cure oven optimization and overall paint line simulation. (Expected)

    CNI Industrial, in partnership with Bradley University
    08.2026 - 01.2027

    Manufacturing & Maintenance Engineering Intern

    Maruti Suzuki
    05.2023 - 06.2023

    Bachelor of Engineering - Mechanical Engineering

    Osmania University

    Master of Science - Industrial Engineering

    Bradley University
    SYED S. AHMED