TONY JOHNSON
PepsiCo
Perrysburg,OH
2027
years of professional experience
Dynamic Production Supervisor at PepsiCo with a proven track record in quality control and continuous improvement. Expertly managed production targets, optimizing workflow and reducing downtime through effective equipment monitoring and staff training. Committed to fostering a safety-focused environment while achieving high customer satisfaction and operational excellence.
Work History
Production Supervisor
- Supervised production lines to maintain safety, quality, and daily output targets.
- Coordinated staffing, schedules, and line assignments to support efficient plant operations.
- Enforced GMP, sanitation, and food safety standards across production areas.
- Monitored equipment performance and escalated mechanical issues to reduce downtime.
- Trained operators on standard work, process changes, and safe operating procedures.
- Reviewed production reports to identify variances and improve workflow consistency.
- Collaborated with maintenance, quality, and warehouse teams to resolve bottlenecks.
- Resolved issues quickly to maintain productivity goals.
- Established clear priorities and production quality standards.
- Mentored team members through regular feedback and performance evaluations, leading to professional growth and skill development.
- Improved product quality by monitoring production processes, conducting inspections, and initiating corrective actions as needed.
- Consistently met or exceeded production targets while maintaining strict quality standards, resulting in increased customer satisfaction.
- Optimized workflow through effective resource allocation and scheduling adjustments.
- Coordinated with other departments to maintain smooth and efficient product flow.
- Maintained accurate documentation of production data, enabling informed decision-making for process improvements.
- Prepared in advance for and addressed production problems, material deficits, equipment failures, and unavoidable delays.
- Reduced equipment downtime by implementing preventive maintenance programs and timely repairs.
- Accomplished targets and met demand by assessing equipment performance, reviewing materials supplies, and organizing manpower.
Production Coordinator
- Coordinated daily production schedules to align labor, materials, and line capacity.
- Monitored inventory levels and replenishment needs to support uninterrupted manufacturing operations.
- Tracked production data in SAP and Excel to maintain accurate records and reports.
- Communicated schedule changes across operations, quality, and supply chain teams to prevent delays.
- Reviewed work orders and material availability to confirm production readiness before shifts.
- Supported resolution of packaging, inventory, and workflow issues to sustain throughput.
- Provided hands-on support during peak production periods, assisting teams in meeting tight deadlines.
- Coordinated with production team to support productivity targets and deadline management.
- Coordinated communication between departments, fostering a collaborative work environment.
- Reviewed in-house stock to determine materials availability for production jobs.
- Worked with supervisors and team members to understand supply needs and bring levels within desired tolerances.
Machine Operator
- Operated production machinery to maintain continuous packaging line performance.
- Monitored equipment settings and adjusted controls for product specifications.
- Performed quality checks to identify defects and maintain standards.
- Completed routine sanitation and changeover procedures for equipment readiness.
- Troubleshot minor machine issues to reduce line stoppages.
- Inspected finished product for accuracy, consistency, and packaging integrity.
- Followed safety procedures and lockout/tagout requirements during operations.
- Documented production data and communicated equipment concerns to supervisors.
- Followed detailed instructions to operate machines with accuracy and produce quality products.
- Set up and adjusted equipment and properly configured machines for daily operation.
- Complied with company and OSHA safety rules and regulations.
- Trained new employees on proper machine operation, ensuring adherence to company standards and safety guidelines.
- Loaded raw materials into machines and unloaded finished products to keep manufacturing process running smoothly.
- Demonstrated adaptability by quickly learning how to operate new machinery and implementing newly introduced processes within the production environment.
- Operated various types of machinery, contributing to the successful completion of diverse projects.
- Streamlined workflow by maintaining a clean and organized workstation, adhering to safety protocols.
- Monitored machines during operation to detect sounds of malfunction or excessive vibration and adjusted machines to eliminate problems.
- Collaborated with team members to optimize production processes and improve overall performance.
- Maintained open communication lines with supervisors regarding project status updates, potential delays, or any concerns affecting production timelines.
Education
High School Diploma
Skills
Quality control
Continuous improvement
Production management
Training and mentoring
Production targets
Health and safety compliance
Staff management
Assembly and production
Process improvement
Equipment monitoring
Materials handling
Production and processing
Equipment operation
Standard operating procedures
Manufacturing
Inventory coordination
Inventory management
Raw materials
Data analytics
Accomplishments
I was given the Chairmans Circle of Champions award in 2024. It is the highest award given to Frontline employees for Pepsico.
Timeline
Production Supervisor
PepsiCo
2026 - CurrentRead More
Production Coordinator
PepsiCo
2025 - 2026Read More
Machine Operator
PepsiCo
2011 - 2025Read More
Woodward
High School Diploma
Read More