Wael Zain
Spring,USA
Summary
Efficient professional with 15+ years of experience in manufacturing and supplier quality management. Proven expertise in building supplier quality systems, conducting audits per ISO 9001:2015, and driving continuous improvement. Accomplished in troubleshooting, data analysis, and utilizing industrial tools and equipment. Skilled in Lean Manufacturing, Six Sigma principles, and supplier qualification. Strong background in managing resources, minimizing downtime, and delivering cost-effective solutions.
Overview
16
16
years of professional experience
Work History
Quality Supplier Manager
Integra Mission Critical
2024.10 - Current
- Built and established the Supplier Quality function from the ground up, including procedures, forms, and quality systems.
- Developed and standardized Supplier Quality Agreements (SQAs) to define compliance, traceability, and product requirements.
- Created and implemented First Article Inspection (FAI/FAIR) processes to ensure alignment with engineering requirements and prevent early-stage defects.
- Led supplier qualification and onboarding, successfully approving new vendors for critical equipment.
- Conducted supplier audits in compliance with ISO 9001, ISO 14001, and ISO 45001, ensuring adherence to quality and regulatory standards.
- Implemented a Supplier Performance Scorecard system to track quality, delivery, and service metrics, enabling data-driven decisions and continuous improvement.
- Drove Corrective and Preventive Actions (CAPA) and supplier corrective action processes, ensuring timely resolution of non-conformances and systemic issues.
- Led root cause analysis (RCA) using tools such as 8D, Fishbone, and 5 Whys to eliminate recurring defects.
- Collaborated with Engineering on Design Change Requests (DCRs) and resolved supplier-related NCRs, improving product reliability and compliance.
- Partnered with cross-functional teams (Procurement, Engineering, Manufacturing) to integrate quality into supplier selection, onboarding, and development.
- Developed supplier audit checklists, FAIR documentation, and continuous monitoring processes to strengthen supplier performance and reduce risk
Manufacturing Specialist / Industrial Engineer
Baker Hughes
2022.03 - 2024.09
- Develop and implement process improvements using Lean and Six Sigma tools.
- Conduct root cause analysis and corrective action implementation.
- Support new product launches and reduce process costs.
Manufacturing Process Engineer
Boomerang Tube
2019.05 - 2021.12
- Develop SOPs and improve manufacturing processes.
- Apply VSM and Kaizen to reduce lead time and cost.
Manufacturing Process Engineer
Southwest Oilfield Products
2014.12 - 2019.04
- Optimize production processes and reduce setup time.
- Utilize ERP/MRP systems to manage workflows.
Quality Engineer
Saipem
2011.04 - 2013.07
- Ensure compliance with quality standards and perform inspections.
Piping Construction Engineer
Saipem
2010.10 - 2011.04
- Supervise construction activities and ensure project compliance.
Education
Master's - Welding Engineering Technology
International Institute of Welding
EgyptBachelor's - Mechanical Engineering
Hims University
SyriaSkills
- Data Analysis
- ERP Systems
- Root Cause Analysis
- Process Engineering
- Lean Manufacturing
- 5S
- Six Sigma Green Belt
- Process Improvement
- Supplier Quality Management
- Supplier Qualification
- ISO 9001:2015 Auditing
- QA/QC
- SAP
- MRP
- Supply Chain
- Project Management
- Microsoft Office
Timeline
Quality Supplier Manager
Integra Mission Critical
2024.10 - Current
Manufacturing Specialist / Industrial Engineer
Baker Hughes
2022.03 - 2024.09
Manufacturing Process Engineer
Boomerang Tube
2019.05 - 2021.12
Manufacturing Process Engineer
Southwest Oilfield Products
2014.12 - 2019.04
Quality Engineer
Saipem
2011.04 - 2013.07
Piping Construction Engineer
Saipem
2010.10 - 2011.04
Bachelor's - Mechanical Engineering
Hims University
Master's - Welding Engineering Technology
International Institute of Welding