Summary
Overview
Work History
Education
Skills
Accomplishments
Timeline
Achievements
Generic

ZACHARY ANDREWS

Chepachet,RI

Summary

Sr. Corp. Director of Food Safety, Quality and Sanitation with 15 years of experience leading food safety programs across multiple facilities. Demonstrates expertise in developing and implementing quality management systems, resulting in improved compliance and product excellence. Skilled in cross-functional team collaboration, driving continuous improvement and maintaining strict adherence to USDA and FDA regulations.

Overview

15
15
years of professional experience

Work History

Sr. Corp. Director of Food Safety and Quality

Charcuterie Artisans
10.2023 - Current
  • Directed strategic initiatives to enhance product offerings and customer engagement.
  • Oversaw budget management, aligning financial resources with organizational goals.
  • Collaborated with cross-functional teams to streamline operations and improve efficiency.
  • Mentored department leaders, fostering professional growth and enhancing team performance.
  • Developed marketing strategies, increasing brand visibility and market penetration.
  • Analyzed industry trends, adapting business strategies for competitive advantage.
  • Cultivated relationships with suppliers and partners, ensuring optimal resource allocation.
  • Developed high-performing teams by providing mentorship, guidance, and opportunities for professional growth.
  • Enhanced team collaboration through regular communication, goal setting, and performance evaluations.
  • Established a culture of continuous improvement by fostering open communication channels and empowering employees to voice their ideas.
  • Responsible for all food safety, quality and sanitation process for 5 corporate manufacturing plants.
  • Facility liaison to USDA FSIS.
  • Responsible for developing KPIs and implementing department
    strategies to achieve compliance to these goals.
  • Led the development and implementation of food safety protocols, resulting in measurable improvements in compliance and product quality.
  • Responsible for facility sanitation practices to ensure proper reduction in pathogen hazards while maintaining clean work environments and adherence to USDA requirements.
  • Ensured meticulous adherence to quality control measures, leading to consistent product excellence and customer satisfaction.
  • Worked closely with cross-functional teams to enhance food safety initiatives, fostering a culture of continuous improvement and accountability.
  • Developed a Corporate Quality Management System to harmonize
    multiple facilities, including the implementation of corporate SOPs, polices, programs, and KPIs.
  • Responsible for 6 managerial reports, including facility, sanitation, supply chain and regulatory positions, as well as 45 techs across 5 locations.
  • Responsible for maintaining fiscal responsibility through departmental budgeting and management of OT
  • Assists with supplier audits, as needed.
  • Evaluated and overhauled facility HACCP plans to ensure adequate compliance with regulatory requirements.
  • Implemented and designed internal auditing program.
  • Led SQF certification audits for 4 facilities, ensuring compliance and achieving certification with zero major non-conformances.
  • Designed and implemented an internal auditing program, significantly enhancing the effectiveness of food safety and quality control
    measures.
  • Primarily responsible for the design of all process validations, using 3rd party laboratories to scientifically validate all processes.
  • Responsible for generating corporate programs involving contractual
    agreements including sanitation services, microbiological analysis labs and chemical providers geared towards overall cost savings.
  • Focused on continuous improvement strategies geared towards
    increased food safety practices and quality programs
  • Implemented Corporate Quality Management System (Smart Food Safe) to pull all FSQA functions into one program.
  • Organizational revenue of $300M annually.

Food Safety Quality Facility Sr. Manager

Blount Fine Foods
08.2022 - 10.2023
  • Responsible for Food Safety and Quality programs across two Blount Manufacturing facilities.
  • Successfully managed a team of 120 people including 6 direct
    managerial reports and 12 supervisors across 3 shifts.
  • Maintained SQF certification as facility SQF Practitioner for 2
    manufacturing plants.
  • Responsible for creating and administering Food Safety program adherence during significant facility construction projects.
  • Successfully implemented robust internal auditing programs for increased food safety practices, doubling effectiveness.
  • Fiscally responsible in the managing of department budget, including labor and other fiscal responsibilities.
  • Successfully built and implemented process engineering and quality-focused sub- departments for the increased commitment to efficiency and product quality standards.
  • Helped to commission and validate new manufacturing equipment from concept to launch, including implementation of CIP systems
  • Responsible for raw material lab testing protocols and processes, inspecting over 250 million pounds of ingredients annually.
  • Responsible for all internal microbiological testing programs and procedures.
  • Organizational revenue of $700M annually.

Corporate Supply Chain Manager

Blount Fine Foods
02.2022 - 08.2022
  • Responsible for leading the FSQ Supply Chain team which implements food safety risk assessments over the corporate supply of raw ingredients for 4 manufacturing locations.
  • Oversaw a supply chain team of 6 specialists and 4 auditors.
  • Successfully managed over 250 suppliers and 500 raw material approval statuses.
  • Responsible for the proper onboarding and oversight of all warehouses ensuring compliance to Blount's contracted warehouse expectations.
  • Maintained compliance to FSVP standards, as well as conducting Food Fraud risk assessment and ensuring organizational compliance.
  • Successfully built and developed Blount's Supplier Auditing program, including the training structure for new auditors.
  • Performed all corporate auditing of key suppliers to adherence of Blount's Supplier Expectations Manual.
  • Built Blount's supplier risk-assessment program for identification of "at-risk"suppliers.
  • Managed all supplier non-conformances and monitored supplier CAPA in an effort to drive continuous improvement.
  • Coordinated supply chain operations across planning, logistics and warehouse operations.
  • Increased productivity across supply chain organization with proactive examinations of expenses.
  • Maintained compliance for programs and tailored operations to deliver comprehensive supply chain support.

Quality Assurance Manager

Mantrose-Haeuser Co., Inc
11.2016 - 02.2022
  • Responsible for maintaining compliance with Pharmaceutical Monographs for raw materials and finished Excipient products
  • Experience with cGMP
  • In charge of Quality systems for 5 subsidiary companies
  • Implemented and maintained Quality Management System
  • Responsible for auditing of 17 manufacturing facilities, select suppliers, and warehouses
  • Oversaw and implemented FSVP program
  • Responsible for batch record handling, support, writing and implementation
  • Responsible for new product development, from raw material sourcing, to initial manufacturing implementation
  • Provided premier-level customer support
  • Assisted with manufacturing facility audits of SQF, BRC, FSSC2200, Halal, Organic and Kosher certifications
  • Responsible for approving new manufacturing facilities and warehouses
  • Assisted with the acquisition of a new company, primarily responsible for the approval of the Quality systems and department management
  • Responsible for all Quality analysis on batch production and approval
  • Responsible for the handling of customer complaints, CAPA and evaluation
  • Responsible for all internal change control, documentation reviews, etc
  • Act as Co-Chemical Hygiene Manager, implementing the SOPs for safe handling of hazardous materials
  • Oversaw and coordinated all raw material approval processes, including risk analysis, documentation gathering, review and approval on an annual basis
  • Responsible for generation of all certificates of analysis
  • Worked with production department on all On-Hold materials, material review boards (MRBs), expired products, etc.

Assistant General Manager / Regional Food Safety

UNO’s Pizzeria
04.2015 - 11.2016
  • Introduced and implemented a robust food safety plan to increase food safety procedures
  • Underwent General Manager training
  • Managed staff of 50 employees
  • As AGM, duties included staff management, scheduling, purchases, and inventory
  • Other responsibilities included general front of house management
  • This includes staff training, establishing employee morale, discipline, regulating company policies, store finance responsibilities, payroll, and customer interaction
  • Also required to oversee and ensure quality kitchen duties including prep safety, product quality, and ingredient preparation
  • Responsible for site inspection and maintaining both municipal and company standards.
  • Worked with Regional Director to build, implement and increase regional food safety practices.

Quality Assurance Manager

Simmering Soup Kitchen, LLC
04.2014 - 04.2015
  • Help oversee the Food Safety/ Quality Assurance Department for the Cumberland, RI and Smithfield, RI facilities, which produce Ready-To-Eat products such as entrées, wraps, salads and sushi
  • Involved with food supplier certification and inspection
  • Maintained all on-hold procedures
  • Manages direct reports consisting of15 Quality Control Technicians ensuring all job duties are efficiently carried out
  • Hired and trained QC technicians as well as Quality Assurance technicians
  • Reduced labor costs by implementing rotational scheduling to eliminate overtime
  • Reduced microbial swabbing by implementing composite swabs for USDA and customer programs
  • Wrote and implemented the Level 3 SQF System into the Cumberland, Rhode Island Facility, making the facility the first Level 3 Company within HMR Foods
  • Help maintain HACCP Plans and Quality Systems for USDA, FDA (Vegetable Based) and FDA (Seafood) products
  • Helped create and Implement SOP’s SSOP’s, GMP’s, and other Pre-Requisite programs
  • Work closely with cross-functional teams (Purchasing, Sales, R&D, Production, etc.) working on various projects such as receiving specification databases, Customer Complaint Protocols, Visual Quality Boards, etc
  • Created and maintained Listeria Monitoring Programs for USDA products
  • Created and maintained the Quality Management Systems
  • Created and monitored Microbial testing programs (ATP, APC, Yeast & Mold, Catalase)
  • Created and maintained customer required programs (Metal Detection, Label Verification, and Listeria Monitoring)
  • Proficient in MAP technology (RTE Salads, Wraps, Entrees)
  • Performed Internal Audits and Third-Party Audits on vendors
  • Created and conducted employee trainings (GMP, Food Safety, Allergen, MSDS, Food Defense)
  • Created and maintained customer complaint program (Root Cause Analysis, Weekly summary/ trend analysis reports)
  • Interacted with regulatory agencies on daily basis and was a contact (USDA, FDA, and Health Department).

Quality Control Technician/Corporate Trainer

Blount Fine Foods
10.2011 - 04.2014

• As QC trainer, my responsibilities include training of all new employees about quality issues directly involved in the production of our soup and food products.
• Duties include ensuring safe manufacturing practices, in depth product knowledge, and a strongly developed ability to use all senses to determine overall quality of product.
• Also required to perform quality and safety audits daily in a food production environment.
• Actively suggested operational improvements to enhance quality, improve production times and reduce costs.
• Developed production tracking and quality control systems, analyzing production, quality control, maintenance and other operational reports, to detect production problems.
• Involved with raw material quality control, and ingredient preparation.

Education

Master of Science - Food Safety

Michigan State University
East Lansing, MI
05-2028

Bachelor of Science - Biological Sciences

Arizona State University
Tempe, AZ
05-2022

Entrepreneurial Leadership And Influence -

Babson College
Wellesley, MA

Skills

    SQF Practitioner Certified
    Preventative Controls Qualified Individual (PCQI)
    Certified Quality Inspector (CQI) by ASQ – American Society of
    Quality
    Certified Food Safety and Quality Auditor (CFSQA) by ASQ –
    American Society of Quality
    Food Defense Manager Certified
    Root Cause Analysis Certified
    Certified Entrepreneurial Leadership and Influence
    Exceptionally well-organized and proficient with computers
    including Microsoft Suite
    Extensive knowledge of USDA and FDA Food Safety regulations
    Clean in Place (CIP) trained
    Advanced HACCP Certified
    Advanced Sanitation Certification
    Knowledgeable in HPP processes
    Advance knowledge of environmental monitoring and
    pathogen control strategies

    Extensive knowledge if Listeria and Risk-Based Environmental Monitoring

    Food Safety & Quality Systems
    HACCP Program Management
    USDA-FSIS Compliance
    SQF & GMP Implementation
    Root Cause Analysis
    CAPA Management
    I nternal & Supplier Audits
    Regulatory Compliance
    Food Safety Culture Development
    Product Development & Innovation
    Cost Reduction Initiatives
    Cross-functional Leadership
    Risk Assessment
    Employee Training & Development
    Outbreak Investigation
    Project Management
    Continuous Improvement
    Data Analysis & Trending

Accomplishments

  • Helped successfully create and implement SQF system, ascertaining a Level 3 certification with a score of 98%
  • This was the first Level 3 SQF Certification in the company (Simmering Soup)
  • Helped to implement and maintain Quality Control standards for SQF Level 3 certification with Blount Fine Foods
  • Orporate QC Trainer for Blount Fine Foods under Douglas Gregoire and Steve Churchill
  • Rote and implemented full Quality Management System for Mantrose-Haeuser Co., Inc
  • Erformed a Human Rights Ethical audit for supplier in Fortaleza, Brazil

Timeline

Sr. Corp. Director of Food Safety and Quality

Charcuterie Artisans
10.2023 - Current

Food Safety Quality Facility Sr. Manager

Blount Fine Foods
08.2022 - 10.2023

Corporate Supply Chain Manager

Blount Fine Foods
02.2022 - 08.2022

Quality Assurance Manager

Mantrose-Haeuser Co., Inc
11.2016 - 02.2022

Assistant General Manager / Regional Food Safety

UNO’s Pizzeria
04.2015 - 11.2016

Quality Assurance Manager

Simmering Soup Kitchen, LLC
04.2014 - 04.2015

Quality Control Technician/Corporate Trainer

Blount Fine Foods
10.2011 - 04.2014

Master of Science - Food Safety

Michigan State University

Bachelor of Science - Biological Sciences

Arizona State University

Entrepreneurial Leadership And Influence -

Babson College

Achievements

• Obtained Rank of Eagle Scout
• Member of Meat Institute Food
Safety Technical Advisory
Committee
• Council Cubmaster of the Year –
Scouting America

ZACHARY ANDREWS