Quality control professional experienced in developing organization's quality strategy, procedures and processes. Monitor quality performance from supply chain and throughout product development life cycle. Develop and sustain Quality Management System in accordance with ISO 9001 and other applicable standards and business requirements. Manage quality audit program to identify and resolve non-conformities and embed culture of continuous improvement.
• Responsible for the Quality Management system across 4 manufacturing facilities across the U.S.
• Reviewed and approved all incoming first article inspections, PPAP documents, FMEA, Advance Quality Planning and Material-Test certification prior to product release to customers.
• Identify opportunities or implement changes to improve products or reduce costs using knowledge of fabrication processes, tooling and production equipment, assembly methods, quality control standards, or product design, materials and parts.
• Received a Lean Six Sigma Green Belt certification after completing four projects for total cost savings of $900K.
• Responsible for managing the Quality-Ballistics Laboratory and the ISO 9001:2015 Quality Management System across 2 plants. Analyze consumer complaints and implement all corporate and local quality compliance regulations.
• Responsible for elaboration, development, and follow-up of FMEA, Control Plans, Etc., in accordance with the Department of Defense, SAAMI, and International standards.
• Implemented ISO 9001-2015 QMS in accordance with corporate standards and served as site representative.
• Managed, coached and developed a Quality team of 5 Supervisors, 48 Technicians, and 4 Supplier Quality Auditor in the U.S and Spain.
• Accomplished a 35% reduction in internal scrap across 3 business sectors by using 8D methodology.
• Primary responsibility is to ensure consistent quality of production by developing and enforcing good manufacturing practices (GMP) systems; validating processes; providing documentation; managing staff.
• Serve as the Food Safety Team Leader and provide leadership of the FDA /HACCP/GMP program. Coach technical and manufacturing personnel on GMP and food safety practices.
• Serve as Champion for annual and periodic 3rd-party product safety/sanitation audits from AIB-Silliker-SQF.
• Ensure compliance with AIB, Silliker, SQF, FDA and Prop65 standards by initiating and gathering samples for microbiological, foreign metals and BPA testing.
• Oversaw the supervision of the QA Laboratory and provides direction in testing procedures and practices in collaboration with the QA Supervisor. Managed 4 supervisors and 12 technicians.
• Accomplished 80% reduction in internal complaints as well as an 85% reduction in Customer Complaints.
ASQ| Lean Six Sigma Black Belt
Berry University | Lean Six Sigma Green Belt DNV| 9001 Lead Auditor
SQF| Auditor (Packaging Facilities)
AIB | Good Manufacturing Practices (GMP) AIB | HACCP (Packaging)
ASQ| Certified Quality Inspector