Summary
Overview
Work History
Education
Skills
Timeline
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Christopher Zapfe

Hampton,Virginia

Summary

Resourceful Aerospace Propulsion Journeyman recognized for high productivity levels and efficient task completion. Specialize in propulsion systems maintenance, technical troubleshooting, and performance optimization. Excel in teamwork, problem-solving, and adaptability, ensuring seamless operations and project success in fast-paced environments.

Overview

9
9
years of professional experience

Work History

Aerospace Propulsion Journeyman

United States Air Force, USAF
Hampton, Virginia
12.2018 - 06.2024
  • Analyzed data from various test equipment used in diagnosing malfunctioning propulsion systems.
  • Inspected aircraft engines for airworthiness in accordance with FAA regulations.
  • Interpreted technical manuals, blueprints, drawings, schematics, wiring diagrams, when troubleshooting issues with aircraft engines or their components.
  • Coordinated with vendors for procurement of necessary materials needed for repair and overhaul jobs.
  • Diagnosed problems with engines, fuel systems, oil systems, and other propulsion components.
  • Adhered strictly to safety protocols while working on high-pressure hydraulic lines or combustible fuels near hot turbine blades.
  • Reviewed maintenance histories for assigned aircraft engines in order to anticipate future repairs or overhauls.
  • Troubleshot malfunctions in electrical and mechanical components of the propulsion system.
  • Collaborated with other technicians while performing complex tasks involving multiple subsystems within an aircraft's propulsion system.
  • Maintained records of repair activities for each engine serviced by the organization.
  • Performed operational tests to ensure proper performance of engines prior to flight operations.
  • Assisted in the removal and installation of engines, propellers, fuel tanks, and related components.
  • Repaired or replaced defective engine parts using hand tools and power tools.
  • Conducted post-maintenance inspection of aircraft engines before returning them to service.
  • Monitored operating conditions of aircraft engines during flight operations.
  • Managed inventory levels of spare parts required for servicing aviation propulsion systems.
  • Identified potential safety hazards associated with the operation of aircraft propulsion systems.
  • Performed scheduled and unscheduled maintenance on aerospace propulsion systems.
  • Collaborated with other departments to ensure timely completion of projects.
  • Performed troubleshooting and root cause analysis to understand problems and plan corrections.
  • Utilized hand and power tools to detect and repair aircraft malfunctions and damages.
  • Executed corrosion control and inspection duties with minimal supervision.
  • Maintained aircraft environmental systems, oxygen systems, fire extinguishing systems and utility systems.
  • Updated maintenance and repair logs according to services performed and submitted reports to supervisors for review.
  • Performed troubleshooting and diagnostic procedures to locate source of malfunctions.
  • Completed standard inspections to assess wear and damage to vehicles.
  • Examined and adjusted protective guards, loose bolts and specified safety devices.
  • Disassembled units and inspected parts for wear with micrometers, calipers and gauges.
  • Inspected and verified dimensions and clearances of parts to verify conformance to factory specifications.
  • Utilized electronic testing equipment to troubleshoot fuel, ignition and emissions control systems.

Automation Technician

Automation and Modular Components
Davisburg, MI
03.2017 - 12.2018
  • Conducted tests on newly installed or modified automation systems to ensure proper operation before putting them into service.
  • Trained operators on how to use automated equipment safely and effectively.
  • Analyzed existing production processes to identify areas of improvement through automation solutions.
  • Assisted in the design of new automated machinery based on customer requirements.
  • Programmed robotic arms for material handling applications such as loading and unloading parts from conveyor lines or palletizing products onto shipping containers.
  • Configured network connections between multiple devices used in an automated system setup.
  • Integrated different types of sensors into automated machinery for enhanced process control capabilities.
  • Repaired malfunctioning motors, valves, actuators, and pumps as needed.
  • Installed new automation systems according to manufacturer specifications.
  • Performed preventive maintenance on automated systems and equipment to ensure optimal performance.
  • Calibrated sensors and other components used in automated systems to optimize accuracy and reliability.
  • Developed custom programs using PLCs for various machines and processes.
  • Implemented safety protocols related to automated systems operations in accordance with OSHA standards.
  • Ensured compliance with safety regulations when working with automated machinery.
  • Created detailed documentation for automation processes and procedures.
  • Troubleshot and resolved issues with automated systems, including mechanical, electrical, and software components.
  • Removed and replaced malfunctioning circuit boards and sensors.
  • Followed design specifications when installing wiring and other electrical components to complete, upgrade, or repair systems.
  • Evaluated reliability of industrial robotic systems to maximize quantity and quality.
  • Repaired robotic equipment and performed troubleshooting to resolve robotic system issues.
  • Fabricated housings, jigs, fittings and fixtures, utilizing metalworking machines.
  • Measured voltage, resistance and current of electrical circuits to assess operating conditions and identify faults.

Assembly Team Leader

Magnetti Marelli
Clarkston , MI
06.2015 - 03.2017
  • Identified opportunities for process improvements in order to increase efficiency and reduce costs.
  • Assisted with troubleshooting issues on the assembly line, ensuring minimal disruption to operations.
  • Ensured that production goals were met while adhering to safety standards and regulations.
  • Analyzed production data in order to determine trends or abnormalities which could affect output levels or quality standards.
  • Monitored daily production output, making adjustments as necessary to meet customer demands.
  • Implemented corrective actions when necessary to maintain product quality standards.
  • Facilitated communications between upper management and the assembly team by relaying information effectively.
  • Maintained accurate records of materials used, labor hours worked, and other related data.
  • Recommended changes or modifications based on customer feedback in order to improve overall satisfaction levels.
  • Resolved conflicts between employees using strong communication skills while promoting a positive work environment.
  • Performed periodic inspections of machinery and equipment in order to detect potential problems before they arise.
  • Established and maintained clear production procedures, job roles and quality assurance guidelines.
  • Worked through each required task and step in production processes.
  • Used machinery safely and according to manufacturer instructions to prevent workplace accidents.
  • Created and maintained production schedules based on employee productivity, company needs and seasonal plans.

Education

Some College (No Degree) - Computer Science

University of Maryland Global Campus
Hampton, VA

Some College (No Degree) - Aircraft Powerplant Technology

Community College of The Air Force
Montgomery, AL

Skills

  • Advanced troubleshooting
  • Hazardous Material Handling
  • Environmental Control Systems
  • Project management abilities
  • System Integration Testing
  • Continuous Improvement Mindset
  • Quality assurance procedures
  • Turbine Engine Maintenance
  • Propeller System Knowledge
  • Composite Material Repair
  • Aircraft Engine Overhaul
  • Fuel System Management
  • Engine Performance Analysis
  • Electrical System Diagnostics
  • Gas Turbine Repair
  • Pneumatic System Repair
  • Precision Measurement Tools
  • Corrosion Prevention Techniques
  • Jet Propulsion Systems
  • Ground Support Equipment
  • Hydraulic System Maintenance
  • Safety protocol knowledge
  • Reliability
  • Organizational Skills
  • Adaptability and Flexibility
  • Parts Fabrication
  • Self Motivation
  • Military maintenance standards
  • Grease and Lubricant Application
  • Continuous Improvement
  • Attentive to detail
  • Analytical Thinking
  • Problem-solving abilities

Timeline

Aerospace Propulsion Journeyman

United States Air Force, USAF
12.2018 - 06.2024

Automation Technician

Automation and Modular Components
03.2017 - 12.2018

Assembly Team Leader

Magnetti Marelli
06.2015 - 03.2017

Some College (No Degree) - Computer Science

University of Maryland Global Campus

Some College (No Degree) - Aircraft Powerplant Technology

Community College of The Air Force
Christopher Zapfe