Darren Fletcher
Deer Park,TX
Summary
Extremely passionate and adept Chemical DCS Operator with experience controlling chemical processes and operating equipment using distributed control systems. Proficient in performing general and preventive maintenance on process and support equipment. Hardworking and goal-oriented with 31 years of expertise in Vinyl Chloride Monomer production. DCS control room operator for 26 years, qualified in all areas. Teamed with DCS engineers and Honeywell on the DCS upgrade for Deer Park VCM, 2019-2020.
Overview
31
31
years of professional experience
Work History
Chemical Operator
Oxy Vinyls
01.1990 - 03.2021
- Enhanced production efficiency by optimizing chemical processes and equipment settings.
- Reduced waste generation through careful monitoring of chemical reactions and adjusting parameters accordingly.
- Ensured safe working environment by strictly adhering to safety protocols and guidelines during chemical operations.
- Maintained high-quality standards for finished products by conducting rigorous quality control tests.
- Streamlined workflow processes to minimize downtime and maximize productivity in the plant.
- Collaborated with cross-functional teams for process improvements, resulting in significant cost savings.
- Performed routine maintenance on equipment to prevent unexpected breakdowns and ensure smooth operation.
- Trained new employees on standard operating procedures, contributing to a well-prepared workforce.
- Identified potential hazards in the workplace, implementing corrective actions to mitigate risks.
- Troubleshot process issues, efficiently resolving problems to maintain optimal production levels.
- Increased yield by closely monitoring reaction conditions and making necessary adjustments as required.
- Consistently met deadlines for product delivery by effectively prioritizing tasks and managing time efficiently.
- Contributed to sustainability efforts by recycling waste materials whenever possible during production processes.
- Documented all work activities accurately, providing valuable data for future reference and analysis purposes.
- Actively participated in continuous improvement initiatives, suggesting ideas that led to increased performance metrics across the team.
- Assisted with the implementation of new technology solutions, which improved overall plant efficiency significantly.
- Developed strong relationships with suppliers ensuring timely delivery of raw materials essential for uninterrupted production flow.
- Played a key role in achieving company goals related to environmental compliance through diligent adherence to applicable regulations during day-to-day operations.
- Managed inventory levels effectively using just-in-time principles leading to reduced storage costs and minimal expired stock issues.
- Conducted thorough root cause analysis after incidents or near misses involving chemical handling or reactions, contributing towards the prevention of future occurrences.
- Followed all waste handling guidelines to minimize waste generation.
- Operated chemical processing equipment successfully while adhering to company standards.
- Followed safety processes and protocols while moving hazardous chemicals and operating heavy machinery to avoid and accidents.
- Communicated with supervisors and other personnel to review and discuss process changes.
- Modified controls to regulate temperature, pressure, feed, and flow of liquids and gases while monitoring outcomes and promoting successful processing.
- Safely used various machinery and forklifts during chemical drumming operations.
- Stored, retrieved, mixed, and monitored chemicals used in production process.
- Tracked and documented production data to maintain accurate records.
- Implemented safety protocols and procedures for safe, efficient process operation.
- Troubleshot equipment and process issues and restored optimum function to maintain production speed and meet quality goals.
- Monitored and adjusted parameters of chemical production process to achieve desired product quality.
- Successfully operated chemical reactors, pumps and centrifuges to produce commercial-grade products.
- Calibrated chemical equipment to ensure optimal performance.
- Operated lab equipment for chemical tests and verification of product quality against standards.
- Coordinated with other departments on timely delivery of raw materials for production.
- Developed and implemented preventative maintenance procedures for chemical production equipment.
- Utilized computerized process control systems to monitor and adjust chemical process variables.
- Troubleshot and solved process equipment problems to minimize production downtime.
- Operated chemical processing equipment, including centrifuges, evaporators and reactors.
- Diagnosed issues quickly and contacted supervisor to warn of potential project delays.
Education
High School Diploma -
Sam Rayburn High School
Pasadena, TX05.1984
Skills
- Qualified on chemical lab equipment and procedures including gas chromatographs, process moisture analyzer, mass spectrometer, titrations and pH testing etc
- Updated and corrected Process Description Manuals for Deer Park VCM
- Developed Start-up and Shutdown Procedures for processes and equipment
- Implemented Management of Change for plant operations
- Highly skilled at optimizing plant operations to meet production rates by using trends and other DCS history module data
Timeline
Chemical Operator
Oxy Vinyls
01.1990 - 03.2021
High School Diploma -
Sam Rayburn High School
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