Assisted in troubleshooting activities on the shop floor whenever required.
Ensured compliance with company safety protocols and industry regulations while designing and testing packages.
Developed manufacturing procedures and monitored designs to improve operations and product quality.
Identified opportunities for improvement in production throughputs due to better package designs, materials, processes.
Analyzed product design to determine appropriate packaging materials and methods.
Packaging/Validation Engineer
Anika Therapeutics, Inc.
01.2017 - Current
Worked as the packaging engineering lead of a team created to address the recall of a product due to customer reports and complaints of product quality concerns
Performed full qualification and validation of new packaging material to launch the product back on the market within a year of the recall
Responsible for material, labor and time savings by implementing fully automated vision system on horizontal cartoner by eliminating 100% manual visual inspection
Responsible for ensuring and maintaining supply chain continuity, and no operations down-time by sourcing, qualifying, implementing, and validating packaging material from a minority women-owned small business material supplier during a global pandemic
Quickly got acquainted with newly implemented EU-MDR rules and regulations and helped fast-track the submission of technical documentation for products that were due for recertification to be sold in in European Union and helped address and close gaps found during review by being prompt and thinking on-my feet
Served as the packaging engineering lead for NPD/launch/510(k) submission of novel osteo-arthritic device by helping develop packaging specs for the CMO based in Ireland, worked on developing and justifying packaging specs and performing packaging stability, transportation studies and in-process specs, as needed
Wrote Validation Project Plan for Packaging Line Upgrades, installed automatic label applicators, fully automated Vision Inspection system on horizontal cartoning and carton printing machines, Multifeeder IFU feeder, horizontal case packer and case label printing machine
Act as a technical lead in multi-disciplined project teams and projects of diverse scope
Prepared draft-operating procedures for new equipment and processes and worked with Document Control, Quality Assurance, Operations and Regulatory Affairs to ensure final processes were implemented through the document mastering process
Evaluated the proposed changes with regard to the sufficiency of design, biocompatibility, verification and validation, sterilization and packaging validation, process validation, inspection procedures
Updated packaging validation reports, batch records, work instructions, SOPs, operator trainings based on gap analysis performed for MDR submission
Reviewed and developed validation deliverables - master plan/summary Report, URS, FRS, Requirement traceability matrix (RTM), IQ, OQ and PQ protocols
Worked with external test labs in order to coordinate the testing of packaging films for biocapacity, particulate matters, ink compatibility, packaging integrity of sterile barrier pkg systems, packaging and product stability chambers for shelf-life extension
Education
Master of Science - Chemical Engineering, Plastics Materials
University of Massachusetts
Lowell
01.2017
Bachelor of Technology - Chemical Engineering
Jawaharlal Nehru Technological University
Hyderabad
01.2015
Skills
ISO 11607-1 & 2
ASTM D4169, ASTM D7386 and environmental conditioning