JOHN W JOHNS
Painesville
Summary
Dependable self-starter experienced in manufacturing production, assembly and quality assurance.
Production Manager focused on producing high quality products that exceed customer expectations.
Successful in managing the day-to-day operations of a manufacturing plant employing 20 production staff and 2 quality control technicians.
Overview
16
16
years of professional experience
Work History
Production Manager
Aero Fluid Products
05.2023 - Current
- Increased overall productivity by identifying bottlenecks in the production process and proposing effective solutions.
- Fostered a culture of continuous improvement by encouraging open communication between team members and regularly soliciting feedback on operational procedures.
- Managed internal operational standards and productivity targets.
- Created streamlined production schedules and collaborated with production employees to communicate objectives and goals.
- Partnered with leadership on recruiting, hiring and coaching production personnel.
- Developed a comprehensive training program for new hires, resulting in higher employee retention rates and faster integration into the team.
- Studied department operations to assist with development of new or improved methods of tooling and production processes.
- Improved team productivity with introduction of flexible shift patterns that matched production demands.
- Planned operations to meet established schedules, factoring in order demands and business forecasts.
Senior Manufacturing Engineer
Aero Fluid Products
11.2021 - 05.2023
- Collaborated with cross-functional teams to develop innovative manufacturing solutions, resulting in cost savings and improved product quality.
- Conducted time studies to identify bottlenecks, optimizing resource allocation for maximum productivity.
- Managed capital projects from concept to completion, ensuring timely delivery within budget constraints.
- Developed products and prototypes for various types of product designs.
- Provided recommendations for approval and delivered technical assistance for resolution.
- Calculated overall production costs by evaluating material, labor and other expenditures.
- Identified appropriate methodology to shorten cycle time and achieve target margins.
Production Manager
Helix Linear Technologies LLC
12.2016 - 11.2021
- Investigated and implemented ideas for quality improvement
- Managed tooling inventory and ordered specialty tooling for upcoming jobs
- Managed documentation of and training on production procedures and work instructions
- Maintained and communicated daily production and shipment goals for all departments
- Addressed all personnel issues promptly and professionally
- Oversaw the production process and managed the production schedule
- Reorganized departments to be more efficient and lean for there daily tasks to increase productivity
- Hired and trained staff to work in a fast pace environment
- Reviewed production orders, schedules, delivery dates and inventory levels to determine product availability
- Coached employees in developing and achieving individual performance goals
- Set schedules and allocated resources for current and backlog production requirements
- Maintained and enforced safe and clean working environment
- Planned and delegated work to meet planned jobs and production goals
- Managed Turning Centers and Screw Machines with bar feed capabilities
- Managed 5 specialty processes
- Managed Inventory,Shipping and Receiving,Assembly and Cleaning and Deburring
- Trained personnel for promotion to cross-functional operations
Applications/Field Service Engineer
Drake Manufacturing LLC
06.2012 - 12.2016
- Interpreted schematic blueprints, wiring diagrams, performance specifications and service manuals
- Analyzed CNC controls to locate and determine causes of malfunction and debugging and troubleshooting
- Use of precision measuring instruments
- Interacted with control technicians and production control workers
- Installed, maintained and recommended appropriate field solutions for CNC Thread Grinders
- Service Engineer in domestic and oversea traveling dealing with CNC repairing and CNC machine installs
- Troubleshot electrical equipment problems such as Fanuc PLC controls and 24 VDC and 460 AC volt systems.
- Trained staff of 5 direct labor employees to perform operation of machine tools
- Provided outstanding customer service
- Repaired wiring, plumbing, equipment, and machinery
- Supported technicians in equipment maintenance and repair
- Used precision measuring instruments, templates, and fixtures to measure dimensions of finished work pieces
- Accurately completed service reports and warranty forms
- Performed preventative maintenance on electrical panels and distribution systems, saving customers 30% off future repair spending
- Informed supervisors when machines needed major service
Mechanical Assembler
American Machine Builders
03.2009 - 07.2012
- Maintained and repaired well production and automation equipment.
- Interpreted schematic blueprints, wiring diagrams, performance specifications and service manuals.
- Trained in 24V electrical wiring and electrical repair and safety.
- Installed, maintained and recommended appropriate field solutions for electronic products.
- Interacted with control technicians and production control workers.
- Trained new employees Operated heavy overhead cranes as well as heavy machinery Shipping and receiving Shop maintenance.
Education
No Degree - Business Management
Lakeland Community College
Willoughby, OH06-2026
High School Diploma -
North High School
Eastlake, OH06-2006
Skills
- Microsoft Office
- Dedicated Team Player
- Workflow Optimization
- Production Management
- Scheduling and Planning
- Purchasing
- Flexible and Adaptable
- Time Management
- Friendly, Positive Attitude
- Teamwork and Collaboration
- Problem-Solving
- Multitasking
Timeline
Production Manager
Aero Fluid Products
05.2023 - Current
Senior Manufacturing Engineer
Aero Fluid Products
11.2021 - 05.2023
Production Manager
Helix Linear Technologies LLC
12.2016 - 11.2021
Applications/Field Service Engineer
Drake Manufacturing LLC
06.2012 - 12.2016
Mechanical Assembler
American Machine Builders
03.2009 - 07.2012
No Degree - Business Management
Lakeland Community College
High School Diploma -
North High School
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