Joshua Fernandez
Kings Mountain,United States
Summary
Experienced with designing and implementing control systems for industrial automation. Utilizes advanced PLC programming and HMI development to optimize system performance. Track record of improving efficiency and ensuring reliability in complex control environments. Experienced in leading of projects to completion
Overview
14
14
years of professional experience
1
1
Certification
Work History
Controls Engineer
Exela Pharma Sciences
03.2023 - Current
- Develop, write, and optimize PLC, HMI, system programs
- Ensuring that the process works safely and efficiently in accordance with specifications
- Construction and implementation of system architectures in industrial automation
- Proficiency in programing software Rockwell/Siemens/B&R/Ignition
- Ability to make modifications to code and HMI graphics for smaller in-house changes
- Familiarity with current industry practices and guidelines including those required / outlined by GMP FDA, ISO, EU and ICH.
- Understanding of 21 CFR Part 11, cGAMP, and other regulatory guidances
- Develop plant SOPs during commissioning Maintain documentation. Train operations and maintenance
- Coordinate with teams during new projects. Develop BOM Scope of planning and design layouts
Systems Integrator
MR Snyder-Indian Trail, NC
10.2020 - 11.2023
- Creating detailed system architecture diagrams, selecting appropriate hardware (drives, motors, PLCs, HMIs) and software components based on project specifications.
- Designing user interfaces on HMIs to facilitate operator interaction with the machine, including data visualization and alarm management.
- Integration and testing: Connecting various system components, performing functional testing, and troubleshooting issues to ensure seamless operation.
- Installation and commissioning: On-site installation, configuration, and startup of the control system, including training operators on system usage.
Controls Engineer
Celgard, LLC-Concord, NC
04.2020 - 03.2023
- Perform electrical calibrations and preventative maintenance
- Troubleshoot, diagnose, and repair electrical power systems, motor drives, and control systems
- Make needed changes to control systems to accommodate projects and tests.
- Install and/or verify correct instrument installation
- Support new equipment installations with point-to-point verification
- Update electrical drawings and procedures as needed
- Write detailed reports on maintenance activities
- Program new equipment using ethernet I/P Rockwell/Siemens
- Train other maintenance personnel on I&E systems
- Collaborate with maintenance and manufacturing teams
- Participate in cross-functional teams to contribute to continuous improvement
Electrical Controls Technician
Firestone Building Products-Wellford, SC
05.2016 - 05.2019
- Test and calibrate electrical devices using the above instruments
- Trouble shoot electronic field devices using electrical control diagrams, one-line diagrams, block diagrams, and motor control diagrams dcs and hmi systems
- Install and maintain flow control valves heating elements
- Setup and configure new devices to network
Assembly Line Worker robotic technician
BMW Manufacturing Co., LLC-Spartanburg, SC
01.2016 - 12.2016
- Assembly of parts to vehicles on assembly line using various power tools troubleshoot maintain production line robotics
Electronic Technician
LSC Communications-Spartanburg, SC
01.2014 - 04.2016
- Troubleshoot maintain and repair plant equipment such as programmable controllers, electronic equipment and computer fundamentals.
- Install, maintain, troubleshoot and repair plant electronic equipment.. Read electrical drawings and schematics.
- Perform maintenance and routine calibrations on electronic equipment. Understanding and troubleshooting of electrical (AC and DC) and control systems
- Power distribution
- Relay logic
- PLC programming and troubleshooting
- Drive wiring and programming
- Control equipment including: RTDs, flow meters, D/P cells, I/Ps, load cells, positioners, compensators, etc
- Voltages up to 600VAC
- Troubleshooting mechanical systems
- Understanding of hydraulic and pneumatic systems
- Knowledge of general safety procedures including proper PPE and 70e
- Documentation and root cause analysis (5 Why)
- Organization of spare parts inventory
- Programs/Systems:
- Microsoft Office (Word, Excel, etc)
- PLCs (Allen Bradley, GE, Siemens, etc)
- PLC software and ladder logic
- Bus systems
- Drives
Electrical Technician
Synergy-Columbus, OH
04.2013 - 12.2014
- Maintain and operate the functionality in electronic equipment. Implementing the use of electrical components to repair and troubleshoot machines that requires PLC and electronic use
Staff Sergeant/Squad Leader
U.S. Army-Gastonia, NC
04.2012 - Current
- Read blueprints, wire plans and repair orders to determine layouts/repair
- Test equipment for the operational conduction of circuits
- Inspect power distribution systems, shorts in wires and faulty equipment
- Developing, maintaining and utilizing the full range of Soldier's potential.
Education
Bachelor's - Electronic Engineering
ITT Technical Institute-Greenville
Greenville, SC10.2016
High School - undefined
Suitland High School
01.2011
Skills
- Profibus
- Time management
- Software troubleshooting
- Ethernet
- Microsoft Powerpoint
- Mechanical knowledge
- SQL
- Schneider
- System design
- Project management
- HMI design
- Schematics
- Calibration
- Chemical engineering
- Manufacturing
- Communication skills
- CAD
- Visio
- Programmable logic controllers
- Root cause analysis
- Gmp
- Debugging
- Allen Bradley
- Siemens
- Data collection
- Ignition
- NFPA standards
- Automotive Diagnostics
- B&R
- AutoCAD
- Vision inspection system
- Management (4 years)
- Safety systems
- Visual Basic
- AutoCAD Electrical
- Servos
- AC variable frequency drives
- Fanuc
- Electrical engineering
- Assembly
- Distributed control systems
- Electrical experience
- Electrical wiring
- System architecture
- Blueprint reading
- System troubleshooting
- Control panel design
- Electrical design
- Industrial iot
- Variable frequency drives
- SCADA development
- Data acquisition
Certification
- Valid Drivers License
- Driver's License
- Forklift Certification
Languages
Spanish
Timeline
Controls Engineer
Exela Pharma Sciences
03.2023 - Current
Systems Integrator
MR Snyder-Indian Trail, NC
10.2020 - 11.2023
Controls Engineer
Celgard, LLC-Concord, NC
04.2020 - 03.2023
Electrical Controls Technician
Firestone Building Products-Wellford, SC
05.2016 - 05.2019
Assembly Line Worker robotic technician
BMW Manufacturing Co., LLC-Spartanburg, SC
01.2016 - 12.2016
Electronic Technician
LSC Communications-Spartanburg, SC
01.2014 - 04.2016
Electrical Technician
Synergy-Columbus, OH
04.2013 - 12.2014
Staff Sergeant/Squad Leader
U.S. Army-Gastonia, NC
04.2012 - Current
High School - undefined
Suitland High School
Bachelor's - Electronic Engineering
ITT Technical Institute-Greenville
Military Service
- Branch: Army National Guard
- Service Country: United States
- Rank: Staff Sergeant
- June 2011 to Present