Mahbanoo Iranzamini
Mission Viejo,CA
Summary
Manufacturing engineer with 6+ years of experience optimizing high-mix, low-volume manufacturing environments. Proven ability to design and implement data-driven production line layouts, drive continuous improvement initiatives, and enhance throughput while maintaining strict quality standards. Skilled in Lean Six Sigma, capacity modeling, value stream mapping, and cross-functional collaboration. Passionate about delivering scalable solutions for complex manufacturing systems in fast-paced, mission-critical industries.
Overview
11
11
years of professional experience
Work History
Manufacturing Engineer II
Proteor USA
10.2021 - Current
- Employed lean events to lead 3 different manufacturing teams in qualifying and launching new products, achieving an 18% reduction in production times and enhancements in the manufacturing process
- Applied Value Stream Mapping and Kanban techniques, resulting in a notable 25% reduction in inventory overstock and a substantial improvement in efficiency
- Utilized Gemba walks to boost technician engagement by 30%, fostering a culture of innovation and continuous improvement
- Applied DMAIC (Define, Measure, Analyze, Improve, Control) methodology for structured problem-solving and continuous improvement in material review board (MRB) processes and complex customer returns root cause analysis
- Collaborated seamlessly with R&D, sales, marketing, clinical, and supply chain departments, delivering comprehensive updates on efficiency metrics and production output, fostering cross-functional alignment and informed decision-making
- Designed streamlined end-to-end process flow for the new manufacturing facility, resulting in an impressive 25% improvement in operational efficiency and enhanced production workflow
- Established manufacturing procedures and standard operating procedures (SOPs) to ensure the sustained quality of products.
- Developed technical documentation, including standard operating procedures, work instructions, and engineering drawings to support manufacturing operations.
- Evaluated manufacturing equipment performance regularly, recommending upgrades or replacements as needed to maintain optimal efficiency.
- Implemented cost-saving measures by identifying opportunities for reducing material waste in the production process.
- Conducted root cause analysis on defective products, leading to targeted improvements in manufacturing processes.
- Analyzed and reported on key performance metrics to senior management.
- Assisted in recruiting, hiring and training of team members.
- Raised property accuracy and accountability by creating new automated tracking method.
Manufacturing Engineer I (Contract)
Medtronic
08.2021 - 10.2021
- Established and coordinated sub-contracting and outsourcing requirements for machining and processes to overcome in-house production issues.
- Researched and tested design feasibility and operation of equipment, components and systems.
- Designed and built process tooling, insert molds and arbor press tooling.
- Contributed to successful transfer of a complete manufacturing line to a new location in collaboration with 10 engineers.
Process Development Engineer I
Applied Medical Manufacturing
06.2019 - 08.2021
- Reduced operation time for welding processes from 25 to 10 standard hours via line balancing, and promotion of innovative troubleshooting
- Evaluated, validated, qualified new tools, equipment, materials, and manufacturing processes
- Developed and updated engineering documents such as process mapping, pFMEA, manufacturing instructions, test methods, drawings, testing protocols and reports (IQ/OQ/PQ, TMV, etc.), and related documentation procedures.
- Improved product quality for customer satisfaction with rigorous process optimization and troubleshooting techniques.
- Conducted training sessions for operators on proper handling procedures, reducing incidents of equipment damage or downtime.
- Participated in project reviews to enable ongoing status tracking and reporting.
Product Quality Manager
Proteor USA
10.2021 - Current
- • Achieved a 54% reduction in repair cycle time by implementing strategic process optimization, effective line balancing and 5S.
• Created detailed work instructions and time standards; integrated feedback loops for real-time process monitoring and quality control.
• Collaborated with cross-functional teams (Engineering, QA, Supply Chain) to eliminate bottlenecks and improve the first pass yield for Quattro product line by 22%.
• Redesigned prosthetic limb workflows and cells using Lean principles, boosting throughput by 28% and enabling full-rate production with standardized workstations.
• Developed capacity plans and weekly takt time dashboards for better staffing allocation and resource planning for Quattro and Kinnex product lines.
• Refined custom tooling solutions and optimized assembly processes for new product launches, achieving an 18% reduction in production times.
• Applied DMAIC methodology to resolve complex customer returns, improving defect identification and product quality.
• Designed and implemented end-to-end process flows for a new manufacturing facility utilizing VSM, enhancing operational efficiency by 25%.
Equipment Maintenance Technician
All-in-One Foot Care Center
06.2015 - 06.2019
- Maintained and serviced equipment such as X-ray machines, autoclave equipment, and Ankle Brachial Index (ABI) machines, etc.
- Assembled and installed new equipment, performed routine preventative maintenance (PMs) and provided technical support.
- Completed preventive maintenance routines, documentation and procedures.
- Implemented cost-saving measures through the optimization of spare parts inventory management practices.
Production Planning Engineer
Yazdgol Industrial Group
03.2014 - 03.2015
- Reduced WIP to optimal levels from an overstock of 12% for 2 product lines to increase working capital.
- Ensured 6 product lines adhered to SOP and reduced scrap without sacrificing quality by 3%.
- Performed time studies, capacity and cost analysis, and process capability studies.
- Developed production schedules according to deadlines for existing orders and sales forecasting.
- Customized SAP production planning and detailed scheduling tools to support factory production initiatives.
Education
Lean and Six-Sigma Green Belt Certificate -
Institute of Industrial And Systems Engineers
Master of Engineering with a concentration in Biomedical Engineering -
University of California
Irvine, CA05.2021
Computer-Aided Design Certificate -
Irvine Valley College
Irvine, CA08.2019
Bachelor of Science in Industrial Engineering -
Yazd University
08.2014
Skills
- Microsoft Project
- Power BI
- SolidWorks
- SAP PLM
- Keyence IM-700 optical measurement programming
- Keyence VR-5000 3D-measurement
- Nikon XT V 160 Electronics X-ray Inspection
- AutoCAD
- DOE-Taguchi Analysis
- SQL
- Sketchup
- Inventor
- Microsoft Office
- Great Planes
- Manufacturing Processes
- Process Improvement
- 5S methodology
- Process Development
- Quality Control
- 3D Printing and Additive Manufacturing
- Failure Modes and Effects Analysis
- Production Monitoring
- Operational Reporting
- Facility Layout
- Technical Support
- Geometric dimensioning and tolerancing
- Assembly Line Optimization
- Root Cause Analysis
- Lean Manufacturing
- Decision-Making
- Cost Reduction
- Innovation and Creativity
- Process Requirements Validation
Languages
English
Native or Bilingual
Persian
Native or Bilingual
Timeline
Product Quality Manager
Proteor USA
10.2021 - Current
Manufacturing Engineer II
Proteor USA
10.2021 - Current
Manufacturing Engineer I (Contract)
Medtronic
08.2021 - 10.2021
Process Development Engineer I
Applied Medical Manufacturing
06.2019 - 08.2021
Equipment Maintenance Technician
All-in-One Foot Care Center
06.2015 - 06.2019
Production Planning Engineer
Yazdgol Industrial Group
03.2014 - 03.2015
Lean and Six-Sigma Green Belt Certificate -
Institute of Industrial And Systems Engineers
Master of Engineering with a concentration in Biomedical Engineering -
University of California
Computer-Aided Design Certificate -
Irvine Valley College
Bachelor of Science in Industrial Engineering -
Yazd University
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