Matthew Ellison

Process Technician

Dalco Nonwovens

Conover, North Carolina

02.2012 - Current

Operated machinery to support production processes efficiently.
Monitored equipment performance and reported issues to supervisors promptly.
Maintained a clean and organized work area to ensure safety standards.
Collaborated with team members to achieve daily production goals effectively.
Documented process changes and updates in production logs accurately.
Trained new employees on safe work practices within the plant environment as well as machine operation techniques.
Conducted regular inspections of machinery components to ensure they were functioning properly.
Monitored production processes for compliance with safety regulations, environmental requirements, and operational standards.
Provided technical support to production personnel regarding equipment operation and maintenance procedures.
Maintained accurate records of process parameters, test results, and other relevant data in accordance with company policies.
Identified opportunities for cost savings through improved operating efficiencies or reduction in waste materials.
Analyzed all processes and identified all fundamental issues and assisted in appropriate resolutions.
Analyzed product samples for conformance with specifications using various testing methods and instruments.
Investigated customer complaints related to product quality issues and collaborated with cross-functional teams on corrective actions.
Implemented Lean Manufacturing principles throughout the facility including 5S methodology, Kaizen events.
Engaged in continuous improvement projects to enhance process efficiency and product quality.
Operated and monitored advanced manufacturing equipment.
Optimized process conditions to achieve target yields.
Developed and updated standard operating procedures (SOPs) for process operations.
Conducted experiments to test the feasibility of process modifications.
Participated in safety audits and implemented corrective actions as needed.
Assisted in the scale-up of new products from development to full-scale production.
Monitored and adjusted production processes to meet quality standards.
Used equipment, techniques and tools for task completion.
Recommended corrective and preventive actions to boost product reliability.
Followed safety protocols to minimize risks during operational tasks.
Assisted in the setup and calibration of production equipment as needed.