Mohammad Ali Ghulam Sakhi
SACRAMENTO,CA
Summary
Detail-oriented and hands-on Process Engineering Technician with expertise in process optimization, control systems, and troubleshooting electrical and mechanical components. Skilled in reading and interpreting PLC logs, system events, electric schematics, wiring diagrams, and P&ID drawings to support troubleshooting and process improvements. Experienced in equipment calibration, instrumentation, and automation system support to ensure efficiency and compliance with safety standards. Adept at collaborating cross-functionally to enhance system performance, minimize downtime, and implement process optimizations in high-paced industrial environments. Excited to apply technical skills and problem-solving expertise to automation and control systems.
Overview
5
5
years of professional experience
Work History
Process Technician
Tesla
Fremont, CA
02.2024 - Current
- Led root cause analysis investigations to resolve complex production issues and improve system reliability.
- Troubleshot process inefficiencies and mechanical equipment issues at BMB test stations, Hi-Pot test stations, Leak test stations, Functional test stations, and HVIL test stations to ensure accurate performance and minimal downtime.
- Developed and implemented standard operating procedures (MIs, MNs, safety alerts) to optimize production workflows and ensure compliance with testing protocols.
- Conducted risk assessments and developed mitigation strategies to enhance test station safety and process stability.
- Designed and executed process validation studies to meet test station calibration standards, and industry requirements.
- Conducted trials and analyzed process conditions at test stations to improve product quality, and reduce operational costs.
- Monitored, inspected, and tested mechanical and automation equipment, including test station components, to ensure optimal performance.
- Ensured compliance with environmental, health, and safety regulations across test stations and production processes.
- Created detailed reports summarizing investigations into process anomalies and discrepancies detected during test station evaluations.
- Collaborated with cross-functional teams to achieve site strategies, goals, and objectives, ensuring that test stations operate efficiently.
- Prepared and delivered technical reports and presentations to communicate findings and recommendations on test station performance improvements.
- Conducted research on process improvements, evaluating the effectiveness of test station enhancements, and automation adjustments.
- Documented process modifications and maintained accurate records of test results from BMB, Hi-Pot, Leak, Functional, and HVIL test stations.
- Read and interpreted PLC logs, system events, wiring diagrams, and P&ID drawings to support test station troubleshooting and automation system optimizations.
- Supported equipment calibration and sensor functionality at test stations to maintain process stability.
Production Associate
Tesla
Fremont, CA
12.2022 - Current
- Completed product assembly according to standardized procedures.
- Diligently maintained safety and quality standards.
- Moved items between machines, conveyors and transport equipment to meet production needs.
- Used hand and power tools to perform operational and routine tasks.
- Assisted assessment of finalized product development to maintain QC standards.
- Attended regular training sessions to increase machine operating skills.
- Troubleshot equipment problems to repair or report diagnostics.
- Facilitated project production by coordinating workflow, tracking production status and reporting and coordinating schedules.
- Partnered with internal departments to achieve quality project deliverables for all manufactured materials.
- Identified and raised awareness of prevalent unsafe behaviors, executing injury prevention efforts to instill facility personnel with core value of workplace safety.
- Participated in business safety committee meetings and health and safety audits.
- Conducted safety training or education programs to demonstrate use of safety equipment.
- Designed and developed training materials for new employees in the organization.
Material Handler
Volt Workforce Solutions
Sacramento, CA
12.2019 - 06.2022
- Mount, install, align, and secure tools, attachments, fixtures, and workpieces on machines.
- Assembly and tracking parts.
- Examine the parts to ensure that they meet our quality promises to our customers.
- Works with the team lead and manager to improve quality and process efficiency.
- Work with required mechanical and hand tools for safety and quality.
- Performed other tasks assigned by the lead.
- Smartphone repair, replacing parts, testing, and troubleshooting.
- X-ray machine operator.
- Worked in different lines, including assembly, IQT, restoration, packing, and receiving station.
- Works with the team lead and manager to improve quality and process efficiency.
- Work with required mechanical and hand tools for safety and quality.
- Performed other tasks assigned by the lead.
Education
Associate of Science - Information Technology
Asher College
Sacramento, CA08.2023
Skills
- Manufacturing Operations: Expertise in overseeing production lines, troubleshooting, and ensuring smooth operations to minimize downtime, proficient in addressing discrepancies, and implementing corrective actions
- Process Improvement: Ability to analyze and optimize manufacturing processes to enhance efficiency, productivity, and quality, developed Manufacturing Notices (MNs) to prevent future failures
- Safety compliance: Knowledge of safety regulations and protocols in a manufacturing environment, ensuring a safe working environment for all employees, designed a fire response cabinet to enhance workplace safety
- Process auditing: Experience in conducting process audits to identify issues, assess compliance, and propose corrective actions to improve production outcomes
- Documentation and Reporting: Strong skills in documenting procedures, creating reports, and maintaining accurate records for production processes, training, and safety protocols
- Quality Assurance: Understanding of quality control principles, with hands-on experience in implementing quality assurance measures to meet product specifications and standards
- Team collaboration: Excellent interpersonal and communication skills to effectively collaborate with cross-functional teams, leading efforts in training, troubleshooting, and process improvement
- Continuous Improvement: A proactive mindset focused on identifying opportunities for process enhancement, and driving continuous improvement initiatives within the team and production environment
- Product Quality Control: Skilled in monitoring and ensuring product quality, performing inspections, and adhering to quality standards for final product consistency
- Materials Management: Proficient in managing materials and supplies for production, ensuring availability, proper handling, and efficient use in manufacturing processes
- Equipment operation: Hands-on experience in operating various equipment on production lines, ensuring optimal performance, troubleshooting malfunctions, and supporting maintenance efforts
Accomplishments
- Innovation and Leadership: Recognized for leading ergonomic workstation enhancements, improving comfort and productivity across teams.
- Safety and Hydration: Designed a water bottle storage concept for production lines, reducing spills and enhancing safety.
- Environmental Health: Created a hinged cover for the P2 recycle scrap bin, cutting down on fugitive 5801 vapors and improving air quality.
- Process Optimization: Resolved discrepancies in MI for the Cybertruck Array line, reducing downtime and improving operational efficiency.
- Safety Protocols and Training: Developed and delivered safety training, emphasizing proper cell handling and compliance.
- Cross-Training: Facilitated cross-training across production lines, increasing team flexibility and operational capacity.
- Root Cause Analysis: Collaborated on RCA efforts, solving key production issues to ensure consistent quality and faster problem resolution.
- Leadership During Shutdown: Led a team through pre-startup validation during the 7/6/2024 shutdown, ensuring smooth production restart despite staffing challenges.
Languages
English
Persian
Turkish
Timeline
Process Technician
Tesla
02.2024 - Current
Production Associate
Tesla
12.2022 - Current
Material Handler
Volt Workforce Solutions
12.2019 - 06.2022
Associate of Science - Information Technology
Asher College
Similar Profiles
Logan WaltersLogan Walters
Warehouse Worker at TeslaWarehouse Worker at Tesla
Austin McCainAustin McCain
Equipment Maintenance Technician at TeslaEquipment Maintenance Technician at Tesla
Evan BlakeyEvan Blakey
Seasonal Tesla Advisor at TeslaSeasonal Tesla Advisor at Tesla