Plant manager with expertise in production efficiency and equipment maintenance. Proven ability to solve complex problems and manage projects effectively. Demonstrated success in enhancing workflows and ensuring compliance with safety regulations.
Overview
35
35
years of professional experience
Work History
Plant Manager
Somerset Pellet Fuel/Merrick hardwoods
Somerset
08.2004 - Current
Managed daily operations of pellet production facility.
Oversaw employee training on safety and equipment use.
Coordinated maintenance schedules for machinery to minimize downtime and ensure operational readiness.
Implemented quality control procedures for product consistency.
Developed production plans aligning with customer demands to optimize output and resource allocation.
Ensured compliance with environmental and safety regulations.
Fostered a collaborative work environment among staff members.
Managed the daily operations of the plant, including scheduling personnel and equipment.
Planned and coordinated maintenance activities for the facility.
Analyzed current production processes to identify areas of improvement.
Streamlined workflow processes to enhance operational efficiency and reduce waste.
Negotiated contracts with vendors for materials needed for production operations.
Supervised team members across multiple departments within the plant environment.
Eliminated materials waste and unnecessary labor hours to reduce costs.
Performed root cause analysis on any process failures or customer complaints.
Troubleshot and resolved problems with equipment and programmable logic controller systems.
Finishing Supervisor
Eagle Hardwoods/Merrick Hardwoods
Somerset
02.2013 - 01.2019
Supervised finishing processes for hardwood products, ensuring adherence to quality standards and reducing rework.
Trained and mentored staff on finishing techniques and safety protocols.
Coordinated workflow between production and finishing departments, improving handoff efficiency and minimizing delays.
Inspected finished products for defects and adherence to specifications.
Managed inventory of finishing supplies, ordering materials to maintain stock levels.
Implemented process improvements in finishing operations, streamlining workflows to decrease waste and increase output.
Collaborated with quality control teams to address product issues promptly.
Resolved conflicts between team members, providing coaching as necessary to improve morale and productivity.
Initiated new departmental processes to boost production efficiency and minimize waste.
Production Manager
Crossville Hardwoods/Merrick Hardwoods
Crossville
11.2010 - 01.2013
Oversaw daily production schedules and workflow for hardwood manufacturing.
Coordinated on-site maintenance and repairs of machinery and equipment to ensure operational readiness.
Monitored quality control processes to ensure product standards were met.
Trained staff on safety protocols and operational procedures in the workplace.
Implemented process improvements to streamline production workflows and minimize material waste.
Collaborated with supply chain teams to manage inventory levels effectively.
Resolved production issues promptly to minimize downtime and disruptions.
Led regular team meetings to align on goals and address performance-related issues.
Trained new employees on proper use of equipment, safety procedures, and job functions.
Reviewed production orders, schedules, delivery dates, and inventory levels to determine product availability.
Managed materials to meet production goals and specific customer demands.
Coached and mentored employees to develop and enhance career skills.
Developed and implemented production schedules to ensure timely completion of projects.
Analyzed production processes to identify areas for improvement in efficiency and cost savings.
Provided input for performance reviews and identified areas for additional improvement.
Monitored equipment, checked supplies and coordinated manpower to meet expected demand.
Plant Manager
Somerset Pellet Fuel/Merrick Hardwoods
Somerset
10.2007 - 11.2010
Managed daily operations of pellet production facility, ensuring optimal workflow and resource allocation.
Coordinated maintenance schedules for machinery and equipment to minimize downtime and maintain operational efficiency.
Implemented quality control procedures for product consistency.
Developed production plans to meet customer demands.
Led team meetings to discuss workflow and process improvements.
Monitored plant performance metrics, such as throughput, quality, cost, and safety.
Planned, directed and coordinated operations for production, machinery and processing within company policies and procedures.
Analyzed current production processes, identifying improvement areas to enhance overall production effectiveness.
Identified and resolved operational issues in a timely manner.
Supported departments in successfully utilizing available labor, materials and equipment resources for production.
Production Supervisor
Somerset wood Products/Merrick Hardwoods
SOMERSET
08.2004 - 10.2007
Supervised daily operations, optimizing production workflow and minimizing downtime.
Trained and mentored staff on safety and operational procedures, enhancing team adherence to protocols.
Conducted quality inspections to maintain product standards.
Facilitated cross-team communication, resolving operational issues to maintain production continuity.
Maintained compliance with safety regulations and company policies.
Supervised a team of 20+ employees, ensuring tasks were completed efficiently and accurately.
Performed regular quality checks throughout the production process to ensure customer specifications were met.
Monitored equipment, checked supplies and coordinated manpower to meet expected demand.
Production Supervisor
Hartco/Armstrong
Somerset
06.1991 - 08.2004
Supervised daily operations, optimizing production workflow and addressing bottlenecks.
Supervised a team of 20+ employees, ensuring tasks were completed efficiently and accurately.
Coordinated schedules and resources across multiple production lines to meet production targets.
Implemented process improvements to enhance efficiency and reduce waste.
Maintained compliance with safety regulations and company policies.
Trained and mentored staff on safety and operational procedures.
Supported safety programs to reduce and eliminate employee injuries.
Facilitated cross-team communication to resolve operational issues and minimize downtime.
Communicated effectively with other departments to ensure smooth workflow from start to finish.
Collaborated with management team to develop strategies for improving efficiency in the production area.
Monitored equipment, checked supplies and coordinated manpower to meet expected demand.
Managed inventory levels to support production demands effectively.
Conducted quality inspections to maintain product standards.
Performed regular quality checks throughout the production process to ensure customer specifications were met.
Assisted with troubleshooting equipment malfunctions and operational problems.
Reviewed individual employee performance to correct issues and enhance productivity.
Oversaw continuous improvement initiatives in lean environment to drive gains in quality, flow and output.
Recommended and implemented measures to improve production methods and quality of products.