Sergio Lopez
Crownpoint,NM
Summary
Dynamic and results-driven Warehouse Manager with over 30 years of experience at PepsiCo, advancing from forklift operator to Warehouse Manager through dedication and leadership. Proven expertise in optimizing warehouse operations, driving continuous improvement, and managing cross-functional teams. Skilled in Lean Six Sigma methodologies, safety compliance, and financial management, with a track record of implementing initiatives that boosted productivity by 12%. Bilingual in English and Spanish, fostering effective communication and collaboration across diverse teams and stakeholders. Recognized for building a culture of accountability, operational excellence, and sustainable growth.
Overview
31
31
years of professional experience
1
1
Certification
Work History
Warehouse Manager
PepsiCo
07.2016 - Current
- Drive plant performance by implementing Total Productive Maintenance (TPM), elevating efficiency and overseeing key metrics in productivity, quality, cost, and safety.
- Lead a team of six (three salaried, three hourly), creating a collaborative, accountable, and improvement-oriented culture.
- Develop and execute a vision for operational excellence utilizing TPM Ignite tools, focusing on True Efficiency, Cost Management, Quality, and Supply Chain Capabilities.
- Identify improvement opportunities through data analysis, prioritize projects, and optimize resources to achieve financial targets.
- Maintain strong regulatory compliance, safety, and environmental standards, ensuring adherence to protocols across all shifts.
- Manage WMS, SAP, and Citrix for comprehensive data analysis, project management, and operational confirmations.
Warehouse Supervisor
PepsiCo
03.2010 - 03.2016
- Supervised warehouse staff, coordinating daily operations in receiving, shipping, and inventory management.
- Led continuous improvement initiatives, incorporating Lean Six Sigma (LSS) principles at a Green Belt level to enhance operational efficiency.
- Played a key role in team-based manufacturing processes, overseeing performance targets and collaborating with cross-functional departments.
- Administered safety and compliance protocols, reinforcing a safety-first culture across the warehouse floor.
- Enhanced productivity by implementing structured shift meetings and realigning workflows, contributing to a 12% increase in department output.
Warehouse Checker
PepsiCo
03.2006 - 03.2010
- Expedited order processing times, prioritizing urgent requests while maintaining attention to detail and accuracy standards.
- Streamlined warehouse operations by implementing efficient picking and packing procedures for order fulfillment.
- Maintained open communication lines with team members, fostering an atmosphere of collaboration and shared success.
- Prepared documentation for outbound shipments in accordance with company guidelines and regulatory requirements.
Warehouse Forklift Operator
PepsiCo
07.1993 - 03.2006
- Wrapped pallets in plastic wrap and attached merchandise tags to prepare for shipping.
- Built pallets and loads for partial and mixed pallets, wrapped finished pallets and staged pallets and loads into truck when ready for shipment.
- Worked with racking systems and loaded or unloaded pallets, pulling and placing pallets on or off of vertical product racking systems and trucks, maximizing storage by stacking products vertically.
- Received products using frequency scanners, unloaded shipments from trucks and fulfilled and organized orders to streamline customer delivery processes.
Education
High School Diploma -
Morgan High School
Chicago, IL06-1993
Skills
- Warehouse Operations Management – Expertise in overseeing daily operations, inventory control, and logistics
- Leadership & Team Development – Skilled in coaching, mentoring, performance management, and fostering team collaboration
- Continuous Improvement & Lean Manufacturing – Proficient in Lean Six Sigma (Green Belt level), TPM, and process optimization
- Financial & Analytical Acumen – Strong budgeting, financial planning, and data-driven decision-making skills
- Regulatory Compliance & Safety – Knowledgeable in safety protocols, OSHA compliance, and quality assurance, including AIB and ISO standards
- Strategic Process Improvement – Ability to identify operational inefficiencies and implement effective improvement strategies
- Technical Proficiency – Experienced in WMS, SAP, Citrix, and other warehouse management systems
- Bilingual Communication – Fluent in English and Spanish, with strong written and verbal communication abilities
- Change Management – Skilled in leading teams through change, fostering adaptability, and sustaining high performance
- Customer Service & Stakeholder Collaboration – Adept at cross-functional collaboration and delivering exceptional service
Accomplishments
- Achieved $500,000 in annual savings through optimized inventory management and waste reduction.
- Reduced labor costs by $300,000 annually by streamlining workforce scheduling and improving productivity.
- Increased revenue by $1.2 million through process improvements that boosted order fulfillment capacity by 15%.
- Saved $150,000 annually in equipment maintenance by implementing a preventive maintenance program.
Certification
- Forklift Certification
- Lean Six Sigma Green Belt (LSS)
- TPM and Safety Compliance Training
- PepsiCo Warehouse Manager Certification – Extensive experience in managing a facility that is AIB and ISO certified for beverage production, successfully navigating and preparing for numerous annual audits from PepsiCo, AIB, ISO, as well as Federal and State quality inspectors. Skilled in maintaining and exceeding compliance standards to uphold quality and safety certifications.
Languages
Spanish
Full Professional
Timeline
Warehouse Manager
PepsiCo
07.2016 - Current
Warehouse Supervisor
PepsiCo
03.2010 - 03.2016
Warehouse Checker
PepsiCo
03.2006 - 03.2010
Warehouse Forklift Operator
PepsiCo
07.1993 - 03.2006
High School Diploma -
Morgan High School
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