Summary
Overview
Work History
Education
Skills
Languages
Software
Work Availability
Accomplishments
Interests
Timeline
Hi, I’m

Phanindra Pakalapati

Germantown,MD
The way to get started is to quit talking and begin doing.
Walt Disney
Phanindra Pakalapati

Summary

Validation Engineer Consultant with Over Seven years of experience in the pharmaceutical and medical device industries with expertise in Computer System Validation (CSV), Equipment Qualification and Quality Assurance with strict adherence to GAMP & cGMP regulations. Expertise in Manual testing, Manual Mobile Testing, Mobile Device Testing (IOS and Android). Extensive knowledge and experience in validating computer systems following Software Development Life Cycle (SDLC) as per FDA regulations and cGXP (GLP/GCP/GMP) guidelines. Quality Assurance or Auditor position in FDA & cGMP's, ISO 9001, 21CFR820, ISO 13485, and Military standard rules and regulated Medical devices and Pharmaceutical industries having excellent analytical, organizational skills. Experience in working on functional testing and regression testing using Postman tool. Worked in Agile, Waterfall software development methodologies. Many years of experience as a Quality Assurance, Validation Specialist, and Laboratory Associate in Pharmaceutical, Medical devices, Mechanical and Electrical industries develop advance problem solving and communication skills. Technical experience obtained in FDA regulated industry including development for efficiency and cost reduction, packaging testing, product testing and corresponding documentation to support FDA requirements. Experience with Drug-Device Combination Product Quality Compliance professional skilled in 21 CFR Part 820, 21 CFR Part 4, 21 CFR 211 and ISO 13485 standard. Strong knowledge and experience in developing Master Validation Plan (MVP), Process Failure Mode Effects Analysis (PFMEA), Qualification Documents (IQ, OQ & PQ), Validation Summary Report (VSR) and Requirements Traceability Matrix (RTM). In depth knowledge of FDA regulations 21 CFR Part 11 (Electronic Records and Electronic Signatures, Audit Trails and Security events). Knowledgeable in a wide variety of Class I, Class II, and Class III medical devices. Strong expertise in FDA regulations, GxP suites (GAMP4 & GAMP5, GDP), Computer System (CSV) & Equipment Validation, Documentum, LIMS and Trackwise. Experience in authoring and reviewing Qualification documents (IQ, OQ & PQ), Standard Operating Procedures (SOPs) to be compliant as per FDA Regulations. Experience in validating the equipment, packaging equipment and cleaning the equipment and experience in validating equipment driven by HMI, DCS and PLC applications. Experience in authoring and reviewing Qualification documents (IQ, OQ & PQ), Standard Operating Procedures (SOPs) to be compliant as per FDA Regulations. Actively involved in all the stages of process validation - Process Design, Process Qualification, and Process verification. Thorough experience in using Six Sigma tools- FMEA, Root Cause Analysis, and Statistical Process Control (SPC). Actively participated in audits for existing Validation documents and drafting an audit report and suggestions based on the best practices in the industry. Expertise in PPAP, APQP Design Control Activities, worked on end of life change controls, DHF Remediation. Strong experience in implementation of Change Management/Control and Corrective Action and Preventive Action (CAPA) procedures. Expert proficiency in all areas of primary production manufacturing of medical devices and many other products. Goal driven individual with excellent written and oral communication skills, ability to work independently and as a part of a multi-disciplinary team in fast paced environment, possess solid researching skills, analytical thinking, problem solving skills and positive attitude. Test Engineer with excellent technical communication skills, collaborative teamwork abilities and broad technical acumen across full SDLC. Familiar with scenario, functional and regression testing and UX in Windows and Linux environments.

Overview

7
years of professional experience
2
Languages

Work History

ICON Clinical Research

Test Engineer II
10.2023 - Current

Job overview

  • Provide technical testing expertise to an Agile development team to be a trusted team member, to refine the product backlog, to ensure the quality and reliability of all functional components used by Icon Clinical Research to deliver clinical research services and to ensure that all systems meet customer requirements in a manner that is consistent with applicable regulatory requirements especially with regard to validation processes outlined in Good Clinical Practice and Good Manufacturing Practice and maintaining Separation of Duties
  • Review and approval of process validation studies and analytical test method protocols and summary reports
  • Review and approval of protocols and summary reports for qualification and validation of systems and facility, utility, laboratory and manufacturing equipment, and process controls system
  • Primary point of contact for customer audits and regulatory inspections
  • Championed the development and implementation of a certification program to ensure adequate investigations in support of a risk-based approach to corrective and preventative actions
  • Championed the development and implementation of the cleaning validation master plan resulting in decreased risk of product cross contamination
  • Responsible for development and implementation of QA programs, policies, and procedures to ensure GMP compliance of commercial and clinical trial material
  • Development and implementation of audit schedules, auditors, and audit processes on behalf of QA
  • Championed the restructuring of the current audit program to include procedures and work instructions for a consistent GxP risk-based approach
  • Collaboration and expansion of the inspection readiness program, including support for foreign inspections
  • Participate in the development of Master Control User Requirements, workflow development and development testing for document management application.
  • Maintained up-to-date documentation of all test plans, procedures, results, and defect tracking databases for future reference or audits.

Philips North America

Test Engineer II
07.2021 - 09.2023

Job overview

  • Provided QA oversite for QC (review/approved test records, SOP's, C of A's Deviations, CAPA's, protocol and reports related to QC process standards in providing the QC team with QA guidance and decisions
  • Project support as a quality specialist, final inspection, certification, and packaging of medical devices with all required documentation for further distribution at other location using SAP database, AS 400 quality system
  • Supporting quality Manager reviewing quality documentation MDR, creating deviation reports and inspection of casting of medical devices, reading blueprints, using different gages as per inspection guide requirements
  • Responsible for casting the Medical Device Products, and investigate root causes and customer complaints, and CAPAs to track investigations
  • Worked on SOP and cGMP as per FDA requirements for medical devices and follows as per agreements approved by client needs approved casting of medical devices, verify accuracy all manufacturing procedure such stoning, glazing, penetration, etching, snag, x-ray reading, all other procedures
  • Surgical disposables, FDA QSR, 21 CFR Part 820- Quality System regulation, ISO 13485 / ISO 14971, 60601-1 and deep understanding of medical devices classifications (Regional and International regulations)
  • Knowledge of CFR part 211 and part 210 and computerized validation system, electronics signature update for technology requirements using Adobe acrobat reader.
  • Maintained up-to-date documentation of all test plans, procedures, results, and defect tracking databases for future reference or audits.

BioTel Research

Test Engineer II
09.2019 - 06.2021

Job overview

  • Provide technical testing expertise to an Agile development team to be a trusted team member, to refine the product backlog, to ensure the quality and reliability of all functional components used by BioTel Research to deliver clinical research services and to ensure that all systems meet customer requirements in a manner that is consistent with applicable regulatory requirements especially with regard to validation processes outlined in Good Clinical Practice and Good Manufacturing Practice and maintaining Separation of Duties
  • Review and approval of process validation studies and analytical test method protocols and summary reports
  • Review and approval of protocols and summary reports for qualification and validation of systems and facility, utility, laboratory and manufacturing equipment, and process controls system
  • Primary point of contact for customer audits and regulatory inspections
  • Championed the development and implementation of a certification program to ensure adequate investigations in support of a risk-based approach to corrective and preventative actions
  • Championed the development and implementation of the cleaning validation master plan resulting in decreased risk of product cross contamination
  • Responsible for development and implementation of QA programs, policies, and procedures to ensure GMP compliance of commercial and clinical trial material
  • Development and implementation of audit schedules, auditors, and audit processes on behalf of QA
  • Championed the restructuring of the current audit program to include procedures and work instructions for a consistent GxP risk-based approach
  • Collaboration and expansion of the inspection readiness program, including support for foreign inspections
  • Participate in the development of Master Control User Requirements, workflow development and development testing for document management application.
  • Tracked test reports and failures determined by root cause data trends.
  • Collaborated with development teams to identify, reproduce, and resolve software issues promptly.

I3 infotek

Quality Assurance / Validation
06.2017 - 08.2019

Job overview

  • Coordinated studies of facilities, equipment, and processes to maintain validated state
  • Partnered with contractors, engineers, laboratories, regulatory group, and other constituencies to maintain validation for aseptic filling, freeze-drying, and packaging operations
  • Review and approval of validation packages, including protocol, execution package, final reports, and any exceptions
  • Performed equipment audits, including autoclaves, freeze dryers and steam generators
  • Managed successful installation and validation of new packaging vision system and packaging equipment for custom secondary packaging
  • Review and approve IQ, OQ and PQ protocols for equipment such as ultra-low freezers, lyophilizes, incubators, heat sealers, etc
  • Review validation protocols and ensure that it is executed within FDA compliance
  • Review calibration certificates and ensure that it meets ISO 17025 standard
  • Review PM Documents performed by contractors
  • Ensure that the equipment meets the User Requirements
  • Review change management system and approve changes to a qualified/validated system
  • Identify the requirements to maintain the system in a qualified/validated state after the changes
  • Review FAT performed on Manufacturing Equipment
  • Work with Engineering Services and Manufacturing department to ensure compliance with CGTP guidelines and AATB standards
  • Work with cross-functional departments on identifying the right piece of equipment to having it qualified for use
  • Review CAPA's, OOT results, deviations and perform investigations and provide viable solutions, Perform Internal Audits
  • Assist Engineering Services in writing validation protocols and identifying contractors for calibration and qualification.
  • Conducted regular audits of QA/validation processes, maintaining thorough records for regulatory inspections as needed.

Education

Wichita State University
Wichita, KS

Master of Science from Industrial Engineering
05.2017

University Overview

Master’s in Industrial Engineering from Wichita State University, Kansas.

Skills

  • Proficiency in computerize Quality Systems (TrackWise, Test Track, ComplianceWire, and MasterControl)
  • Proficient in presenting multi-variant data in Excel and MiniTab
  • Strong use of Word, MS Projects, Visio, PowerPoint, Access and SAP
  • Functional Testing
  • Test Execution
  • Defect tracking
  • JIRA
  • Test Automation
  • Agile Methodologies
  • Test scripts and diagnostics
  • Python

Languages

Telugu
Native or Bilingual
Hindi
Full Professional

Software

Python

SQL

Availability
See my work availability
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monday
tuesday
wednesday
thursday
friday
saturday
sunday
morning
afternoon
evening
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Accomplishments

  • Performed root cause analysis on ServiceNow QMS ticketing system and developed and implemented corrective actions to improve efficiency by 10%.

Interests

Community involvement

Traveling

Learning Languages

Photography

Timeline

Test Engineer II

ICON Clinical Research
10.2023 - Current

Test Engineer II

Philips North America
07.2021 - 09.2023

Test Engineer II

BioTel Research
09.2019 - 06.2021

Quality Assurance / Validation

I3 infotek
06.2017 - 08.2019

Wichita State University

Master of Science from Industrial Engineering
Phanindra Pakalapati