Siva Prasad
Doha
Summary
Quality Manager with over 20 years of experience in compliance with API and ISO standards at Manweir WLL. Proven expertise in Six Sigma methodologies and leading cross-functional teams to drive process improvements. Achievements include significant enhancements in product quality and reductions in defects while ensuring strict adherence to HSE regulations.
Overview
24
24
years of professional experience
1
1
Certification
Work History
Quality Manager
Manweir WLL
Raslaffan, Doha
01.2021 - Current
- Ensured compliance with API Q1, 7-1, 5CT, 6A, 16A, ISO 9001, 14001, 45001, IECEx, and ASME U & R stamps.
- Maintained premium threading licenses: Tenaris, NOV GP, VAM, JFE, Hunting.
- Oversaw QHSE compliance across machine, fabrication, electrical, and mechanical shops.
- Monitored HSEQA KPIs, led audits, management reviews, and drove process improvements.
- Coordinated equipment planning with maintenance and procurement teams.
Quality Manager
Wellbore Technology
Dubai, Abu Dhabi, and India
03.2015 - 04.2020
- Ensured compliance with ISO 9001 and API standards for premium threading.
- Approved vendors and conducted supplier audits as NOV Global Internal Auditor.
- Led Lean Six Sigma projects focusing on stator relining and defect reduction.
- Developed and maintained documentation including ITPs, WPS/PQR, and client QA requirements.
- Oversaw full-cycle quality control to meet budget and schedule constraints.
QHSE Manager
Proserv Middle East
Jafza, Dubai
10.2008 - 02.2015
- Executed HSEQ plans under ISO 9001, ISO 14001, and OHSAS 18001 to uphold safety standards.
- Conducted testing including FAT and pressure tests on wellhead panels following ASME Sec VIII guidelines.
- Led audits, risk assessments, and incident investigations while preparing WPS and NDE reports.
- Trained teams in quality assurance tasks, ensuring compliance with PTW and emergency protocols.
Sr. QA/QC Engineer
Al Nasr Engineering
Jebel Ali, Dubai
01.2003 - 01.2008
- Conducted VT/RT inspections, reviewed WPS/PQR, and qualified welders.
- Performed material, fit-up, PWHT, and dimensional checks.
- Prepared ITPs, maintained QC records, and ensured SOP compliance.
- Coordinated with third-party inspectors for ASME audits and hold points.
Junior Engineer
RS Engineering
Mumbai
07.2001 - 01.2003
- Assisted engineering team with quality testing, documentation, and identifying improvement opportunities.
- Supported compliance efforts and reported quality issues to drive process enhancements.
Education
Bachelor's Degree - Mechanical Engineering
Skills
- Quality management and auditing
- Vendor qualification and approval
- Six Sigma methodologies
- HSE compliance and risk mitigation
- Project management in oil and gas
- Inspection and metallurgical analysis
- Cross-functional leadership
- Continuous improvement strategies
Certification
CMQ/OE - Certified Manager of Quality/Organizational Excellence (ASQ)
Lead Auditor - API Q1, ISO 9001:2015, ISO 45001:2018 (NOV, IRCA)
International Leadership Diploma (Strategic Management)
LSSBB - Lean Six Sigma Black Belt (Operational Excellence)
IMS Expert - Implementer & Auditor for ISO 9001/14001/45001/17025
NEBOSH IGC - Occupational Health & Safety
IOSH Managing Safety (Risk Leadership)
Welding - CSWIP 3.1 & 3.2.2 (TWI)
Painting - BGAS-CSWIP Grade 2 (Coating Specialist)
ASNT Level-II - NDE (MPI, LPT, RT, UT, VT)
Languages
English, Hindi, Tamil, Malayalam
References
- George, Joseph, General Manager, Al Nasr Engineering, Dubai
- Ashish, Kaldhone, General Manager, Proserv Middle East, Dubai
- Baljit Singh, Modi, Vice President QHSE, Proserv Middle East, Dubai
- Steve, Laughlin, Vice President HSEQ, National Oilwell Varco, Houston
Affiliations
ASQ & ASNT
Languages
English
Proficient (C2)
C2
Hindi
Advanced (C1)
C1
Malayalam
Proficient (C2)
C2
Tamil
Upper Intermediate (B2)
B2
Knowledge Purview
Experienced in HSE and Quality Risk Assessment, 7 QC Tools & Corrective Action Implementation, API Q1, ISO, ASME & ATEX systems, and API 7-1, 5CT, 16A Monograms. Proficient in 5 NDT methods, oil & gas coating systems, PQR/WPS/WQ preparation, and international material standards (ASTM, AISI, ASME Sec II, DIN, ISO, JIS, NACE, Shell).
Accomplishments
- Reduced non-conformance rate by 90% in audits and enhanced customer satisfaction at Manweir WLL.
- Drove quality culture transformation across Manweir leadership; qualified for JFE Lion, API 6A VR plug, 3-coat painting, and HVOF.
- Lowered NCRs and Cost of Quality by 20–25% annually at NOV D&I Dubai; sustained Tier IV QMS (>96%) since 2016.
- Led Six Sigma-based phosphating system revamp, achieving up to 87% cycle time and 94% cost reduction.
- Achieved and maintained ISO 9001, 14001, and OHSAS 18001 certifications for NOV AUH and Proserv Abu Dhabi.
- Secured ASME U, PP, R, and CE, PED, ATEX certifications at Proserv Middle East, boosting compliance and market readiness.
References
References available upon request.
Timeline
Quality Manager
Manweir WLL
01.2021 - Current
Quality Manager
Wellbore Technology
03.2015 - 04.2020
QHSE Manager
Proserv Middle East
10.2008 - 02.2015
Sr. QA/QC Engineer
Al Nasr Engineering
01.2003 - 01.2008
Junior Engineer
RS Engineering
07.2001 - 01.2003
Bachelor's Degree - Mechanical Engineering
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