Overview
Work History
Education
Accomplishments
Timeline
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Steven Cairo

Macomb,MI

Overview

26
26
years of professional experience

Work History

Third Shift Opertations Manager

Ford Motor Compay
06.2022 - Current

Specifically brought in to third shift operations for my maintenance and production knowledge, to improve the over all JPH throughout the plant and break bottleneck restraints.

  • Achieved a successful launch of the third shift Power Unit Assembly.
  • Drastic improvement of the equipment uptime and JPH in eMotor.
  • HF45-overall 5% JPH improvement.
  • Accomplished multiple tasks within established time frames.

Team Manager

Ford Motor Company
05.2014 - Current

Responsibilities included central maintenance, building maintenance, powerhouse, industrial garage, tool room and new program install.

  • Planing of the summer shutdown projects-manpower, material, equipment, engineering and vendor support.
  • Support production areas with cost saves using the tool room to produce replacement parts and details, less expensive then vendor cost.
  • Implemented 3D printing for replacement plastic details and experimental improvement details.
  • Keeping the plant in compliance with environmental guidelines and also Ford FASO8 Safety requirements.
  • Building maintenance.
  • Plant lead for negation for labor clearances with UAW.


Senior Process Coach

Ford Motor Company
02.2011 - 05.2014

Coached the PC's and manufacturing techs in the area on the Ford Production System. Lead the maintenance team in the planning of equipment preventive maintenance.

  • Key responsibilities included preventive maintenance and equipment breakdown.
  • 6FM35 transmission case and converter housings CNC machining lines. With a production of 800k+ volume.
  • Launch of the 6FM35 Phase II and Phase III case and converter CNC machining lines.

Supervisor

Ford Motor Company
11.1998 - 02.2011

Coached and supervised manufacturing and machining technicians.

  • While supervising, acted as a Senior Process Coach. was also responsible for multiple areas of the 6F50 Machining and subassembly areas.
  • Applied strong leadership talents and problem-solving skills to maintain team efficiency and organize workflows.

Education

High School Diploma -

Adams High School
Rochester Hills, MI
06.1988

Accomplishments

  • 27+ years of successful manufacturing operations experience in machining, sub-assembly, building and facilities maintenance.
  • Effective leader with demonstrated ability to train, manage and motivate team members in multiple departments.
  • Selected by the Plant Manager to improve equipment up-time and over overall JPH of the 6F50 case converter CNC machining lines.
  • Plant beautification of roadway replacement project. Which involved removal and replacement of a 1/2 mile a concrete roadway. Project was completed with plant skilled trades, on time, and under budget.
  • Instrumental in the installation of surgical mask machines for project Apollo. At the start of the 2020 pandemic, when Ford had stopped production due to COVID-19, I was called back into the plant to put together a team of skilled trades to install mask machines.
  • Successful installation of Emotor machining Phase I and Phase II.
  • Launched the MOS agreement, met and exceeded all expectations for the area.

Timeline

Third Shift Opertations Manager

Ford Motor Compay
06.2022 - Current

Team Manager

Ford Motor Company
05.2014 - Current

Senior Process Coach

Ford Motor Company
02.2011 - 05.2014

Supervisor

Ford Motor Company
11.1998 - 02.2011

High School Diploma -

Adams High School
Steven Cairo