Abhijeet Rekhi
Toledo,OH
Overview
1
1
year of professional experience
1
1
Certification
Work History
Manufacturing Engineer Co-op
Zimmer Biomet
Warsaw, IN
05.2025 - Current
- Forecasted $10K/year savings by reducing rework of femoral components through root cause analysis of compound contamination in porous spray.
- Authored RMMRs and 10+ FALs; resolved daily NCRs in ETQ while collaborating with floor operators to drive quick resolution.
- Led process validation and continuous improvement projects focused on workflow optimization, tooling reliability, and manufacturing cost reduction using Lean and DOE principles.
- Conducted root cause analysis and DOE in Minitab to evaluate process capability, reduce failure modes, and improve throughput across production lines.
Manufacturing Engineer Co-op
Zimmer Biomet
Fair Lawn, NJ
08.2024 - 12.2024
- Decreased scrap through RCCA methods and weekly NCR meetings; built automated Power BI dashboards for inventory tracking and supply chain visualization.
- Engineered 4 ergonomic, 3D-printed fixtures in NX and optimized equipment programming to enhance traceability and operator safety.
- Led a Six Sigma project on component weight variability, applying statistical analysis and RCA to reduce waste and improve process control, saving $40K annually.
Quality Engineer Co-op
Guardian Medical USA Inc.
Swanton, OH
05.2024 - 08.2024
- Ensured ISO 13485 compliance by documenting OQ protocols, ECOs, CAPAs, and DHRs for the 'CapSure' packaging.
- Applied Lean principles in ISO 13485-compliant cleanroom operations, optimizing procedures, materials, and documentation to increase throughput and ensure product quality.
- Maintained production tooling and IMTE systems, improving equipment uptime and launching a sustainability initiative to reduce material waste.
Education
Bachelor of Science (BS) - Biomedical Engineering, Business Administration
University of Toledo, College of Engineering
12.2025
Skills
- Python
- C
- C#
- MATLAB
- Power BI
- Minitab
- Simulation Modelling
- SolidWorks
- NX
- AutoCAD
- COMSOL
- Multisim
- Pro/Engineer
- Lean (Kaizen, 5S)
- Six Sigma (DMAIC)
- SPC
- RCA
- ISO 9001/13485
- 5 Whys
- Fish bone
- Clean room protocols
- Robotics
- XA
- JDE
- Windchill
- Camstar
- SAP
- Experimental Design
- Materials Science
- Technical Writing
Websites
Certification
Lean Six sigma (PMI Certified)
Hobbies and Interests
- Public Speaking (TED Talks)
- Online learning (Udemy)
- Stock Trading
- Hiking
- Swimming
- Tennis
- Travelling
Timeline
Manufacturing Engineer Co-op
Zimmer Biomet
05.2025 - Current
Manufacturing Engineer Co-op
Zimmer Biomet
08.2024 - 12.2024
Quality Engineer Co-op
Guardian Medical USA Inc.
05.2024 - 08.2024
Bachelor of Science (BS) - Biomedical Engineering, Business Administration
University of Toledo, College of Engineering