Carlos Vergara
Romeoville,IL
Summary
Production and safety leader with 20+ years of progressive experience in food manufacturing, industrial operations, and high-pressure mechanical systems. Extensive background supervising plant operations, enforcing SQF and HACCP standards, sustaining GMP compliance, and coordinating closely with maintenance teams to ensure equipment reliability. U.S. Navy mechanical veteran with deep expertise in steam, turbine, and propulsion systems. Demonstrated record of operational discipline, regulatory compliance, and workforce leadership.
Overview
27
27
years of professional experience
1
1
Certification
Work History
Production Supervisor
Winland Foods
Elk Grove Village, IL
02.2025 - Current
- Supervise production operations within a high-volume sauce and food manufacturing environment.
- Lead production associates to ensure compliance with food safety, quality, and regulatory standards.
- Monitor daily throughput, yield, and labor efficiency metrics to meet production targets.
- Coordinate closely with Maintenance to minimize downtime and ensure equipment reliability.
- Enforce GMP, sanitation, and safety protocols to maintain audit-ready operations.
- Drive corrective actions for quality deviations and operational inefficiencies.
- Support continuous improvement initiatives focused on productivity, waste reduction, and process optimization.
Quality / Safety Production Supervisor
Greif Inc.
Lockport, IL
12.2019 - 09.2024
- Directed plant production teams in safety, machine operation, and quality compliance.
- Served as SQF Practitioner and HACCP leadership team member, maintaining audit readiness.
- Oversaw daily production documentation and ensured accurate system reporting.
- Led quality verification processes to ensure compliance with customer specifications.
- Supported equipment troubleshooting efforts to maintain operational continuity.
- Maintained alignment with customer expectations for accuracy, quality, and on-time delivery.
Material Operator
Molex
Bolingbrook, IL
07.2017 - 02.2019
- Managed material flow in support of production schedules and customer requirements.
- Executed SAP transactions including inventory control, order processing, and put-away functions.
- Identified and resolved material discrepancies to maintain inventory integrity.
Safety Coordinator & Production Supervisor
Graham Packaging Company
Woodridge, IL
04.2008 - 07.2017
- Implemented and enforced plant-wide safety, health, and hygiene programs.
- Trained and coached employees on OSHA-compliant procedures and safe equipment operation.
- Managed production documentation and SAP reporting requirements.
- Coordinated subcontractors and supported the Maintenance Manager in departmental operations.
- Assisted in equipment troubleshooting and quality assurance initiatives.
Material Handler
Ulta Cosmetics Distribution
Romeoville, IL
01.2007 - 04.2008
- Executed order picking and packing operations in a high-volume distribution environment.
- Maintained inventory accuracy and ensured timely shipment fulfillment.
- Supported receiving operations and restocked pick locations as required.
Computer Technician
Universal Bancorp
Downers Grove, IL
01.2005 - 05.2007
- Diagnosed, repaired, and maintained network computers and printers across multiple locations.
- Installed and configured software applications and operating systems.
- Provided end-user technical support for email systems, user accounts, and internal applications.
Cargo Manager / Temporary Employee Supervisor
United States Freightways Distribution
Bolingbrook, IL
09.2003 - 10.2004
- Managed dispatch and coordination of over 60 daily delivery routes.
- Supervised scheduling, onboarding, and training of temporary workforce personnel.
- Resolved freight discrepancies and communicated with major retail clients regarding shortages, damages, and delivery issues.
- Maintained accurate labor records and reported operational status to corporate leadership.
Machinist Mate
United States Navy
Mayport, FL
08.1999 - 08.2003
- Operated and maintained 70,000 horsepower propulsion systems aboard naval vessels.
- Maintained two 1200 PSI D-type boilers and associated high-pressure steam systems.
- Serviced 2500 kW turbine generators and auxiliary mechanical equipment.
- Directed overhaul and maintenance of over 800 valves and critical mechanical components.
- Performed safety-critical watch duties in high-risk operational environments.
Education
Associate of Science - Computer Networking Systems
ITT Technical Institute
Burr RidgeAssociate of Applied Science - Software Applications & Programming
ITT Technical Institute
Burr RidgeSkills
- Production & Operations Supervision
- Food Manufacturing & Ingredient Processing
- SQF Practitioner HACCP Leadership
- GMP & Regulatory Compliance
- Safety Program Implementation & Enforcement
- KPI Monitoring & Performance Management
- Continuous Improvement Initiatives
- SAP & Production Documentation Systems
- Maintenance Coordination & Equipment Support
- Root Cause Analysis
- High-Pressure Steam & Mechanical Systems
Certification
- SQF Practitioner Certification
- HACCP Certification
- OSHA 30-Hour Certification
- OSHA 10-Hour Certification
- CPR / First Aid Certified
- Forklift Operator Certification
Languages
English
Native or Bilingual
Spanish
Native or Bilingual
Timeline
Production Supervisor
Winland Foods
02.2025 - Current
Quality / Safety Production Supervisor
Greif Inc.
12.2019 - 09.2024
Material Operator
Molex
07.2017 - 02.2019
Safety Coordinator & Production Supervisor
Graham Packaging Company
04.2008 - 07.2017
Material Handler
Ulta Cosmetics Distribution
01.2007 - 04.2008
Computer Technician
Universal Bancorp
01.2005 - 05.2007
Cargo Manager / Temporary Employee Supervisor
United States Freightways Distribution
09.2003 - 10.2004
Machinist Mate
United States Navy
08.1999 - 08.2003
Associate of Science - Computer Networking Systems
ITT Technical Institute
Associate of Applied Science - Software Applications & Programming
ITT Technical Institute