Francisco José Coto Ayala
Industrial Engineer
San Salvador,El Salvador
Summary
Industrial engineer highly results oriented, motivated and in constant search for continuous improvement strategies reflected in the optimization of resources and utility. Solid knowledge of manufacturing processes, strategic planning, quality management, operations. Excellent interpersonal relationships and managerial skills. Exceptional results under pressure and teamwork. Excellent analysis of macro and micro processes, as well as strategic vision.
Operations professional prepared to leverage extensive experience in operational management to enhance business performance. Expertise in developing and implementing process improvements while fostering collaborative environment to meet organizational goals. Reliable team player with focus on adaptability and achieving targeted results. Proficient in strategic planning and operational efficiency.
Overview
19
19
years of professional experience
Work History
Operations Manager
Aldeca El Salvador
12.2021 - Current
- Management of the departments that compone the production plant: Presses, Anodizing, Packaging, Shippping, Addfab, Dies, Maintenance, WaterWaste Treatment Plant
- Development of the monthly plant capacity plan
- Compliance with the order delivery plan, according to the policy established by the company
- Analysis of production standards and quality levels, reaching a revovery of 86%
- Monitoring and compliance with quality standards according to international regulations
- Presentation and defense of the Budget of annual expenses
- Research, presentation and execution of improvement projects through the purchase of machinery
- Analysis, review and improvement of cost indicators for all production areas of the plant, reduction of 25% of the annual cost of the anodizing department.
- Evaluation of suppliers of raw materials and extrusion tools
- Costing of new products and creation of the process roadmap
- Management of the relationship with suppliers of raw materials, machinery and spare parts.
Anodizing Administrator
Aldeca El Salvador
05.2014 - 12.2021
- Management of the anodizing business line, with a workforce of 34 people within the activities of the position include: control of the manufacturing process, compliance with quality standards according to international standards, variable management of process, production planning, generation and evaluation of the monthly capacity program
- Management and control of chemical supplies, creation and control of the annual expenditure plan
- Technical evaluation of new products, analysis of purchase of machinery.
- Training of anodizing personnel in the use of electrolytic coloring equipment
- Reduction of the unit cost in 20%
- Improved team productivity with introduction of shared online calendar for tracking deadlines and appointments, increase of production in 25%.
- Conducted regular reviews of operations and identified areas for improvement.
- Frequently inspected production area to verify proper equipment operation.
AddFab & Fotoanodizing Administrator
Aldeca El Salvador
05.2011 - 05.2014
- Coordination of the supply of raw material, fulfillment of the sales forecast, preparation of the monthly plan of expenses of the department, preparation and defense of the report of indicators of the department
- Management and fulfillment of the order dispatch to the United States, analysis of the demand of the Alumicolor business line, support to the sales unit located in Colorado
- Generation of the monthly capacity plan, costing and creation of new products, purchase and evaluation of machinery, development of supply policy, coordination of human resources consisting of 40 operators and 4 supervisors
- Prepared reports to provide insights for decision-making processes.
- Reduction of In-House Scrap in 50%.
Demand Planner
Ancalmo Internacional
04.2010 - 01.2011
- Supervision of inventory levels of finished product and raw material, supply management, preparation of the annual production plan, monitoring and control of WIP levels
- Preparation of the capacity plan, scheduling of offices throughout the region; Review, evaluation and monitoring of the sales forecast
- Monitoring of sales kpi's and demand plan generation
- Forecast update in coordination with commercial area, lead meeting to quantify changes in forecast with commercial area, adaptation of the demand plan to plan production
Flexo and PFL Planner
Avery Dennison
06.2008 - 03.2010
- Development of the Production Plan Scheduling of the dates release
- Monitoring and improvement of On Time Service which had to be more than 95%
- Monitoring and control of lead time which has to be less than 10 days
- Implementation of controls of the levels of waste, as well as the reduction of the same through KAIZEN events.
- Development of Capacity Analysis by machine, analysis of the production process.
- Daily check of activities with the supervisors of production department.
HEAD PLANT
SigmaQ
05.2007 - 06.2008
- Control of production
- Preparation of improvement plans for waste reduction
- Analysis of the production process
- Development of programs to reduce downtime of production processes throughout the plant, as well as the coordination of the activities undertaken within the facility (printing, lamination, cutting and finishing)
- Approval of printing color ranges for new products
PRODUCTION SUPERVISOR
AVX Corporation
05.2006 - 05.2007
- Control of production
- Preparation of weekly production plan
- Development of Supply Chain Monitor
- Improvement Projects
Education
MBA - Master en Dirección de Empresas
Universidad Centroamericana 'José Simeón Cañas'
01.2013
Industrial Engineering -
Universidad Centroamericana 'José Simeón Cañas'
01.2006
Skills
- Problem-solving
- Team leadership
- Operations management
- Operations monitoring
- Operational efficiency
- Planning and implementation
- Inventory management
- Customer relationship management
- Inventory control
- Continuous improvements
- Cost reduction
- Budget development and management
- Data analysis
- Negotiation
- Cost control
- Maintenance planning
- Performance evaluations
Languages
English
Professional Working
Spanish
Full Professional
Timeline
Operations Manager
Aldeca El Salvador
12.2021 - Current
Anodizing Administrator
Aldeca El Salvador
05.2014 - 12.2021
AddFab & Fotoanodizing Administrator
Aldeca El Salvador
05.2011 - 05.2014
Demand Planner
Ancalmo Internacional
04.2010 - 01.2011
Flexo and PFL Planner
Avery Dennison
06.2008 - 03.2010
HEAD PLANT
SigmaQ
05.2007 - 06.2008
PRODUCTION SUPERVISOR
AVX Corporation
05.2006 - 05.2007
Industrial Engineering -
Universidad Centroamericana 'José Simeón Cañas'
MBA - Master en Dirección de Empresas
Universidad Centroamericana 'José Simeón Cañas'
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