Summary
Overview
Work History
Education
Skills
Accomplishments
Certification
LNGG
Additional Experience
Timeline
Generic

Juan Lara Jr.

San Antonio,TX

Summary


Manufacturing professional with extensive experience in plant operations and production management. Proven history of implementing process improvements that enhance operational efficiency and product quality. Reliable team collaborator with focus on achieving results and adapting to changing needs, bringing valuable organizational and leadership skills to role.

Overview

17
17
years of professional experience
1
1
Certification

Work History

Plant Manager

Birchstone/Ryder
03.2023 - Current

Increased production efficiency by optimizing plant layout and implementing process improvements.

  • Reduced costs by eliminating materials waste and unnecessary labor hours.
  • Directed employees and related programs to maximize team productivity and facility output.
  • Provided direction and leadership to all levels of employees and managers.
  • Led, trained and coached plant staff to facilitate high levels of productivity and quality.
  • Oversaw daily operations of 141,000 sq. ft. manufacturing plant.
  • Maximized plant safety through proactive strategies and well-structured training.
  • Managed direction and planning for plant with focus on optimization of daily functions, exceeding customer expectations, and achieving KPIs.
  • Implemented quality control measures to reduce defect rates and enhance product quality consistently.
  • Assisted in recruiting, hiring and training of team members.
  • Monthly budget and P/L reports.


Production Manager

Birchstone Management
10.2021 - 03.2023
  • Coordinate the production activities for all 3 shifts and maintain tight shipping/receiving schedules.
  • Drive daily production activities ensuring KPI’s are attained through effective communication channels and leadership.
  • Identify areas of Quality improvement and initiate problem-solving activities to improve overall quality.
  • Establish and control cost, including labor, materials, and overhead costs.
  • Conduct periodic quality audits of work teams to determine needs and effectiveness.
  • Develop programs to reduce scrap and improve productivity.
  • Project management skills closed old facility and strategically moved equipment to new facilities, very minimal affect to daily productivity.
  • Coach and Train new department Supervisors.
  • Monthly Safety Audits, and Safety Audits.
  • Initiate problem solving activities to improve quality, safety, and productivity.
  • Identify training needs, develop training programs, and assist to improve employee’s development.
  • Resolved issues quickly to maintain productivity goals.

Operations Supervisor

TJX Companies
09.2020 - 10.2021
  • Oversee floor activities for department area during scheduled shift, to attain daily KPI’s.
  • Drive daily production activities ensuring orders are processed in a timely manner through effective communication channels and leadership.
  • Train and Manage TJX methods and processes for quality improvement, increased productivity, Safety, and shrink reduction.
  • Conduct employee Methods trainings and monitor documentation of employee trainings on safety, production metrics, and attendance.
  • Ensure verification that quality control parameters were being documented daily.
  • Manage adequate staffing to meet business demands or needs, daily.
  • Delivered daily assistance to peers to attain daily metrics.
  • Coach and Train new department Supervisors.
  • Three month flex training in Data Center.
  • Monthly Safety Audits, and Safety Team member.
  • Train and manage performance of staff to support daily KPI’s.
  • Implement new visual, standards for Loss Prevention department.

Manufacturer Lab Supervisor

Visionworks, Inc.
10.2019 - 06.2020
  • Oversee all floor activities during scheduled shift in respective areas.
  • Train and manage performance of staff to support daily KPI’s.
  • Drive daily production activities- ensuring orders are shipped in a timely manner through effective communication channels and leadership.
  • Implement new 5S processes for quality improvement, increased productivity, and cost reduction.
  • Conduct employee trainings and monitor documentation of employee trainings on safety, production procedures, and work instructions.
  • Ensure verification that quality control parameters were being documented hourly.
  • Manage adequate staffing to meet business demands or needs.
  • Departmental budgeting for employee merit raises.
  • Kaizen and Kanban, Lean Manufacturing projects.

Manufacturer Supervisor

Johnson Controls, Inc/Clarios
09.2008 - 08.2019
  • Orchestrated the day-to-day management of product inventory and daily cycle counts, and drive daily production activities- ensuring orders are shipped in a timely manner through effective communication and leadership.
  • Investigated and implemented processes for quality improvement, increased productivity, and cost reduction.
  • Conducted employee trainings and monitor documentation of employee trainings on safety, production procedures, and work instructions. Produced and led employee safety training programs for all heavy equipment operators.
  • Ensured verification that quality control parameters were being documented hourly.
  • Navigated and balanced aggressive production demands and safety goals while minimizing equipment downtime.
  • Maintained current knowledge and information reports about technology and plant management best practices.
  • Delivered daily assistance to the customer service department.
  • Key Accomplishments: Achieved an increase in production throughput by 7%.
  • Improved high performance team scores from 74% to 93%.

Education

Bachelor of Science - Kinesiology

University of North Texas
Denton, TX

Associate in Applied Science - undefined

Tarrant County College
Hurst, TX

Skills

  • Plant and warehouse operations
  • Warehouse Management Systems
  • SAP ERP systems
  • Inventory Management/Cycle counts/Recons
  • Lean Projects/5 Why/Yellow Belt
  • Safety Training & Compliance/auditor
  • Performance Optimization/Time trials
  • Production Line Management
  • Open/Ability to Train New systems
  • Quality Assurance /Audits(AQS)rations Management
  • People Management/Delegation
  • Employee Training & Development
  • Cost Control/Reduction
  • P/L
  • Shipping & Receiving LTL
  • Power Equipment Trainer
  • Problem Resolution/5 Whys

Accomplishments

  • Most improved Site 2023
  • Ranked #1 in 5S for CHEP/Brambles Network.
  • Resolved product issue through consumer testing.

Certification

  • Trainer – Heavy Equipment
  • LEAN Manufacturing Training
  • 5S Implementation Training
  • ISO 9001:2015/IATF Certified Internal Auditor Course
  • Yellow Belt Certified.

LNGG

Fluent in English and Spanish

Additional Experience

  • Distribution Center Inventory Specialist – W.W. Grainger, Roanoke, TX
  • Supervisor – UPS, Dallas, TX
  • Trim Carpentry and Hardware Installer – Skill Worth Construction, Bridgeport, TX

Timeline

Plant Manager

Birchstone/Ryder
03.2023 - Current

Production Manager

Birchstone Management
10.2021 - 03.2023

Operations Supervisor

TJX Companies
09.2020 - 10.2021

Manufacturer Lab Supervisor

Visionworks, Inc.
10.2019 - 06.2020

Manufacturer Supervisor

Johnson Controls, Inc/Clarios
09.2008 - 08.2019

Associate in Applied Science - undefined

Tarrant County College

Bachelor of Science - Kinesiology

University of North Texas