- Led the start up phase of a new $30 million Schuler Stamping Press Line for 1 year.
- Resolved 122 items on new equipment installation punch list, ensuring timely project completion.
- Reduced die set changeover times by 50% on a three shift operating pattern by applying Six Sigma principles to improve the die set process.
- Increased production efficiency 100% from the initial start up until the end of the press launch assignment.
- Developed new automation tools to allow the press to reliably run at speeds up to 15 parts per minute, which were never achieved before by any previous press of this type within the company.
- Recorded a best in the world, 839 parts in one hour, production output for a large transfer press.
- Manufacturing production efficiency cost improvement will be realized at millions of dollars per year for the life of the press.
- Identified, purchased, and organized over 500 spare parts for new line, improving operational readiness.
- Executed cost savings initiatives that reduced indirect materials costs by over $100K annually.
Defined essential tasks for team operations.
· Worked as plant liaison during the launch of a new Schuler stamping press line for 1 year
· Engineer, plan, and execute interim and permanent maintenance repairs to stamping and facilities equipment
· Supervised up to 30 union skilled trades workers at a time
· Manage corrective and preventive maintenance processes
· Led and executed Six Sigma projects