Summary
Overview
Work History
Education
Skills
Certification
Timeline
Generic

Zaharah Russell

Philadelphia,US

Summary

Results-driven operations leader with 15+ years of experience driving performance, profitability, and large-scale transformation across high-volume manufacturing, supply chain, and logistics environments. Proven track record of full P&L ownership (up to $23M) and delivering measurable gains through Lean Six Sigma and continuous improvement initiatives. Recognized for building and leading high-performing, cross-functional teams while enhancing efficiency, safety, and quality in USDA-certified and logistics-intensive operations. Strategic, metrics-driven change agent with a history of leading cultural and operational transformation at scale.

Overview

18
18
years of professional experience
1
1
Certification

Work History

Senior Plant Manager

Thistle
Burlington NJ
12.2024 - Current

Led end-to-end operations for a high-volume, USDA-certified Ready-to-Heat and Ready-to-Cook production facility, aligning production, quality, and supply chain with business growth objectives. Owned full P&L responsibility for $7M in annual expenses, driving margin improvement through cost discipline and operational strategy. Directed and developed leadership team of 6 managers and 180 frontline employees, building a performance-driven, safety-first culture.

  • Delivered a 12% reduction in cost per meal through strategic cost control, vendor optimization, and waste elimination initiatives.
  • Increased production efficiency by 27% by implementing Lean methodologies, removing process bottlenecks, and optimizing throughput.
  • Enhanced customer experience by redesigning fulfillment operations and strengthening QA systems, reducing credits from 1.6% to 0.4%.

Senior Manufacturing Manager

Blue Apron
Linden, NJ
03.2022 - 11.2024

Led kitchen operations in a USDA Ready-to-Heat and Ready-to-Cook meal manufacturing facility with full budgetary ownership of $14.4M in annual expenses. Directed 13 salaried leaders and 267+ hourly associates in a high-volume environment.

  • Achieved the facility’s highest-ever SQF food safety score (99%) for two consecutive years through strict adherence to policies and procedures.
  • Reduced cost per unit by 36% through process streamlining and disciplined budget management.
  • Cut waste by 28%, generating $328K in annual savings, by enforcing production plans and developing tools and dashboards to improve visibility on production flow.

General Manager

Capstone Logistics LLC.
Elizabeth, NJ, Lincoln Park NJ
11.2019 - 02.2022

Provided operational leadership, financial oversight, and talent development across two multi-client facilities totaling 220K sq. ft, with full P&L responsibility for $23.2M in annual revenue. Led a team of 9 salaried leaders, 100 warehouse associates, and 100 contract drivers.

  • Drove 77% revenue growth and improved margins by 22% through strategic planning and operational execution.
  • Reduced site operating expenses by 6% by implementing structured cost control measures.
  • Developed a driver scorecard to enhance accountability and visibility, improving on-time performance by 3%.

Assistant General Manager

Walmart Ecommerce
Bronx NY
09.2016 - 10.2019

Led strategic and day-to-day operations for a 250,000 sq. ft. high-volume, multi-shift grocery fulfillment center. Directed a team of 12 salaried leaders and 250 hourly associates.

  • Cultivated a safety-first culture through training, awareness, and accountability—achieving 420 days injury-free.
  • Drove a 32% reduction in variable cost per unit (VCPU) through continuous improvement, data-driven planning, and operational efficiency.
  • Implemented strict quality measures, audit processes, and rapid inventory reconciliation, achieving 99% order fill rate and 99.2% inventory accuracy.
  • Successfully led all fulfillment operations during Jet 2.0 relaunch, reducing order splits by 15%, improving on-time delivery by 5%, and boosting NPS by 17%. Designed and launched the company’s first package sortation process, enabling same-day delivery for NYC customers.

Operations Program Manager

FedEx
Pittsburgh, PA
09.2015 - 06.2016

Led new site launches and implementation projects within the retail distribution vertical. Projects to include WMS implementations, facility design, and creation of SOPs and standard work instructions.

  • Successfully launched a West Coast distribution center for UNIQLO, transferring over 500K units from the previous 3PL four weeks ahead of schedule and saving $65K in rent. Developed a value-added service to expedite merchandise delivery, generating $250K in additional annual revenue.
  • Lanch outbound operations for Target’s first stand-alone fulfillment center, hiring, training, and directing 14 operations managers and supervisors during the ramp-up phase.

Operations Manager

FedEx (Amazon Sort Center)
Avenel, NJ
09.2014 - 08.2015

Responsible for the overall safe execution of night shift operations, within a 600,000 sq ft package sort facility. Led and developed a team of six salaried and 200 hourly associates.

  • Increased buildings thru put 67% in a three months span and exceeded peak volume 22%, through an aggressive onboarding and training process.
  • Drove quality by implementing an aggressive audit/retraining process, drove miss sort effectiveness to 99.3% and damages to 99.8% effectiveness.

Operations Manager

DHL Supply Chain ( Home Depot RDC)
Breinigsville, PA
10.2008 - 10.2014

Directed all aspects of safe and efficient second shift operations, leading a team of 9 salaried managers and 150 hourly associates.

  • Drove operational excellence via benchmarking; increased UPH by 15% over three consecutive quarters, boosted sorter throughput by 20%, and raised palletization by 18%.
  • Served as Subject Matter Expert (SME) for outbound distribution; selected to pilot the company’s first fluid loading process, resulting in a 23% improvement in trailer cube utilization.

Education

No Degree - Business Administration And Management

Southern New Hampshire University
Hooksett, NH

No Degree - Lean Six Sigma ( Green Belt)

Villanova University
Villanova, PA
01-2017

Skills

  • Waste reduction strategies
  • Process optimization
  • Project coordination
  • Expertise in lean methodologies
  • Budget management
  • Six Sigma methodology

Certification

  • Lean Six Sigma (Green Belt)
  • HACCP ( Hazard Analysis Critical Control Point)
  • SQF certified

Timeline

Senior Plant Manager

Thistle
12.2024 - Current

Senior Manufacturing Manager

Blue Apron
03.2022 - 11.2024

General Manager

Capstone Logistics LLC.
11.2019 - 02.2022

Assistant General Manager

Walmart Ecommerce
09.2016 - 10.2019

Operations Program Manager

FedEx
09.2015 - 06.2016

Operations Manager

FedEx (Amazon Sort Center)
09.2014 - 08.2015

Operations Manager

DHL Supply Chain ( Home Depot RDC)
10.2008 - 10.2014

No Degree - Lean Six Sigma ( Green Belt)

Villanova University

No Degree - Business Administration And Management

Southern New Hampshire University
Zaharah Russell